Clutch Unit (For 1Az-Fe, 2Az-Fe) Installation

Insert SST in the disc, then insert them in the flywheel.

SST

09301-00210

NOTICE:

Take care not to insert the clutch disc in the wrong direction.

Align the matchmarks on the cover and flywheel.

Following the procedures shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin on the top.

Torque:

19 N*m{195 kgf*cm, 14 ft.*lbf}

HINT:

1. Following the order in the illustration, tighten the bolts one at a time, evenly.
   
2. Move SST up and down, and right and left lightly after checking that the disc is in the center to tighten the bolts.
   

SST

09301-00210

Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.

Maximum misalignment:

0.5 mm (0.020 in.)

SST

09333-00013

Install the release fork support on the transaxle.

Torque:

47 N*m{480 kgf*cm, 35 ft.*lbf}

Apply Multemp 8158 Grease or equivalent to the contact surfaces of the release fork and release bearing, fork and push rod, and fork and fork support.

Grease:

Multemp 8158 Grease or equivalent

Install the fork to the release bearing.

Apply clutch spline grease to the input shaft spline.

Grease:

Toyota Genuine Clutch Spline Grease or equivalent

Install the bearing with release fork to the transaxle.

NOTICE:

After the installation, move the fork forward and backward to check that the release bearing slides smoothly.

for E352F, E359F:
Install the manual transaxle assembly (RAV4_ACA30 RM000001YVM00AX.html).

for E352:
Install the manual transaxle assembly (RAV4_ACA30 RM000001YVM00BX.html).