Clutch Master Cylinder (For Rhd) Removal

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Clutch. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  3. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Knee Airbag)

  4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

  5. DRAIN BRAKE FLUID

  6. DISCONNECT CLUTCH RESERVOIR TUBE

  7. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

  8. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY

Clutch Master Cylinder (For Rhd) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. w/ Navigation System (for HDD):
    After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.
  2. Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


2. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 screws.

  1. Detach the 3 claws and remove the cover.



3. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Knee Airbag)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 4 bolts and driver side knee airbag.

  1. Disconnect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 screws.

  1. Using a screwdriver, detach the 8 claws and remove the lower instrument panel finish panel.

    HINT:
    Tape the screwdriver tip before use.


5. DRAIN BRAKE FLUID
NOTICE:
Wash brake fluid off immediately if it adheres to any painted surface.


6. DISCONNECT CLUTCH RESERVOIR TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Master Cylinder (For Rhd)  Removal
  1. Loosen the clip and disconnect the tube from the clutch master cylinder.

    HINT:
    Use a container to catch the fluid.


7. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Master Cylinder (For Rhd)  Removal
  1. Using a union nut wrench, disconnect the flexible hose tube.

    HINT:
    Use a container to catch the fluid.


8. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Master Cylinder (For Rhd)  Removal
  1. Remove the 2 nuts and clutch master cylinder.