Oil Pump Reassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U241E Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL FRONT OIL PUMP OIL SEAL

  2. INSTALL FRONT OIL PUMP BODY O-RING

  3. INSTALL FRONT OIL PUMP DRIVEN GEAR

  4. INSTALL FRONT OIL PUMP DRIVE GEAR

  5. INSTALL STATOR SHAFT ASSEMBLY

  6. INSTALL CLUTCH DRUM OIL SEAL RING

  7. INSPECT OIL PUMP ASSEMBLY

Oil Pump -- Reassembly



1. INSTALL FRONT OIL PUMP OIL SEAL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Using SST, install a new oil seal to the pump.

    SST
    09350-32014(09351-32140)
    HINT:
    The seal end should be flush with the outer edge of the oil pump.
  1. Coat the lip of the oil seal with petroleum jelly.



2. INSTALL FRONT OIL PUMP BODY O-RING


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat a new O-ring with ATF, and install it to the oil pump body.



3. INSTALL FRONT OIL PUMP DRIVEN GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat the front oil pump driven gear with ATF, and install it to the oil pump body with the maked side facing up.



4. INSTALL FRONT OIL PUMP DRIVE GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat the front oil pump drive gear with ATF, and install it to the oil pump body with the maked side facing up.



5. INSTALL STATOR SHAFT ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Set stator shaft by aligning each bolt hole.

  1. Using a T30 ''torx'' socket, install the 11 bolts.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}


6. INSTALL CLUTCH DRUM OIL SEAL RING


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
NOTICE:
Do not expand the ring ends excessively.
  1. Install the 2 clutch drum oil seal rings.



7. INSPECT OIL PUMP ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly.

    NOTICE:
    Be careful not to damage the oil seal lip.