Differential Case Disassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U140F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE FRONT DIFFERENTIAL RING GEAR

  2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

  3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

  4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

  5. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT

  6. REMOVE FRONT DIFFERENTIAL SIDE GEAR

  7. REMOVE TRANSAXLE HOUSING OIL SEAL

  8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

Differential Case -- Disassembly



1. REMOVE FRONT DIFFERENTIAL RING GEAR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Place the matchmarks on the ring gear and differential case.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 14 bolts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a plastic-faced hammer, tap on the ring gear to remove it from the case.



2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, tap out the front differential case front tapered roller bearing from the differential case.

    SST
    09950-00020
    09950-00030
    09950-60010(09951-00500)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, remove the front differential case front tapered roller bearing outer race.

    SST
    09308-00010


3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, remove the front differential case rear tapered roller bearing from the differential case.

    SST
    09950-00020
    09950-00030
    09950-60010(09951-00500)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, tap out the front differential case front tapered roller bearing outer race.

    SST
    09308-00010


4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using a pin punch and hammer, tap in the straight pin.

    NOTICE:
    Before removing the straight pin, unstake it with a pin punch.


5. REMOVE NO. 1 FRONT DIFFERENTIAL PINION SHAFT


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the front differential pinion shaft from the differential case.



6. REMOVE FRONT DIFFERENTIAL SIDE GEAR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.



7. REMOVE TRANSAXLE HOUSING OIL SEAL


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST and hammer, tap out the oil seal.

    SST
    09950-70010(09951-07100)
    09215-00013(09215-00471)


8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST and hammer, tap out the oil seal.

    SST
    09950-70010(09951-07100)
    09608-10010