Oil Pump Reassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U140F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL FRONT OIL PUMP OIL SEAL

  2. INSTALL FRONT OIL PUMP BODY O-RING

  3. INSTALL FRONT OIL PUMP DRIVEN GEAR

  4. INSTALL FRONT OIL PUMP DRIVE GEAR

  5. INSTALL STATOR SHAFT ASSEMBLY

  6. INSTALL CLUTCH DRUM OIL SEAL RING

  7. INSPECT OIL PUMP ASSEMBLY

Oil Pump -- Reassembly



1. INSTALL FRONT OIL PUMP OIL SEAL


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Using SST and a hammer, install a new oil seal to the pump.

    SST
    09350-32014(09351-32140)
    HINT:
    The seal end should be flat with the outer edge of the oil pump.
  1. Coat the lip of the oil seal with petroleum jelly.



2. INSTALL FRONT OIL PUMP BODY O-RING


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat the new O-ring with ATF, and install it to the oil pump body.



3. INSTALL FRONT OIL PUMP DRIVEN GEAR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat the front oil pump driven gear with ATF, and install it to the oil pump body with the marked side facing up.



4. INSTALL FRONT OIL PUMP DRIVE GEAR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Coat the front oil pump drive gear with ATF, and install it to the oil pump body with the marked side facing up.



5. INSTALL STATOR SHAFT ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Set the stator shaft by aligning each bolt hole.

  1. Using a T30 ''trox'' socket, install the 11 bolts.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}


6. INSTALL CLUTCH DRUM OIL SEAL RING


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Install the 2 clutch drum oil seal rings.

    NOTICE:
    Do not expand the ring ends excessively.


7. INSPECT OIL PUMP ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Oil Pump  Reassembly
  1. Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly.

    NOTICE:
    Be careful not to damage the oil seal lip.