Valve Body Assembly Installation

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U140F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

  2. INSTALL TRANSMISSION WIRE

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

  5. INSTALL NO. 1 ENGINE UNDER COVER

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  7. ADD AUTOMATIC TRANSAXLE FLUID

  8. INSPECT TRANSAXLE FLUID LEVEL

  9. PERFORM RESET MEMORY

Valve Body Assembly -- Installation



1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the 5 shift solenoid valves with the 5 bolts and 4 plates.

    Torque:
    6.6 N*m{67 kgf*cm, 58 in.*lbf} for bolt A
    11 N*m{112 kgf*cm, 8 ft.*lbf} for bolt B
    HINT:
    Each bolt length is indicated below.
    Bolt length:
    12 mm (0.47 in.) for Bolt A
    45 mm (1.77 in.) for Bolt B


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the spring and check ball body.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Align the groove of the manual valve with the pin of lever.

  1. Install the 17 bolts.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}
    NOTICE:
    1. Push the valve body against the accumulator piston spring and the check ball body to install it.
    2. Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.
    HINT:
    Each bolt length is indicated below.
    Bolt length:
    25 mm (0.984 in.) for Bolt A
    41 mm (1.614 in.) for Bolt B
    45 mm (1.771 in.) for Bolt C


2. INSTALL TRANSMISSION WIRE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Coat the O-ring of the temperature sensor with ATF.

  1. Install the ATF temperature sensor with the lock plate and bolt.

    Torque:
    6.6 N*m{67 kgf*cm, 58 in.*lbf}
  1. Connect the 5 shift solenoid valve connectors.



3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Coat a new O-ring with ATF.

  1. Install the O-ring to the oil strainer.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the oil strainer with the 3 bolts.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}


4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the 3 magnets in the oil pan.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install a new gasket and oil pan with the 18 bolts.

    Torque:
    7.6 N*m{77 kgf*cm, 67 in.*lbf}


5. INSTALL NO. 1 ENGINE UNDER COVER


6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


7. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type:
Toyota Genuine ATF WS


8. INSPECT TRANSAXLE FLUID LEVEL
  1. Inspect the fluid level (RAV4_ACA30 RM0000022UI00FX.html).



9. PERFORM RESET MEMORY
  1. Perform the RESET MEMORY procedures (A/T initialization) (RAV4_ACA30 RM000000W7F0AKX.html).