Generator Disassembly

Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

NOTICE:

Do not reuse the generator pulley cap.

Mount the generator in a vise between aluminum plates.

Install SST (A) and (B) to the pulley as shown in the illustration.

SST

09820-63021

NOTICE:

Securely attach SST to the generator pulley with clutch and generator rotor shaft.

Using a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley with clutch.

NOTICE:

Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

Remove the SST from generator.

Remove the generator pulley with clutch from the rotor shaft.

Place the generator on the generator pulley with clutch.

Remove the 3 nuts and generator rear end cover.

Remove the terminal insulator from the generator coil.

Remove the 2 screws and generator brush holder from the generator coil.

Remove the 4 bolts.

Using SST, remove the generator coil.

SST

09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Remove the washer.

Remove the generator rotor.

Remove the 4 screws and retainer plate from the generator drive end frame.

Using SST and a hammer, tap out the generator rotor bearing from the generator drive end frame.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)