Generator Disassembly

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Charging. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE GENERATOR PULLEY WITH CLUTCH

  2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

  3. REMOVE GENERATOR ROTOR ASSEMBLY

Generator -- Disassembly



1. REMOVE GENERATOR PULLEY WITH CLUTCH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a screwdriver, remove the pulley cap.

    NOTICE:
    Do not reuse the cap.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Disassembly
  1. Install SST to the pulley as shown in the illustration.

    SST
    09820-63021
  1. Mount SST (A) in a vise.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Disassembly
  1. Turn SST (B) clockwise to loosen the pulley.

  1. Remove the pulley.



2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and wire harness clamp stay.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and bracket.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 nuts and generator rear end cover.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the terminal insulator.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 screws and generator brush holder.



3. REMOVE GENERATOR ROTOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 4 bolts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Disassembly
  1. Using SST, remove the generator rectifier end frame.

    SST
    09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
  1. Remove the washer.

  1. Remove the generator rotor.