Starter (For 1.3 Kw Type) Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
3Zr-Fae Starting. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL FLYWHEEL HOUSING SIDE COVER

  2. INSTALL STARTER ASSEMBLY

  3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET (for CVT)

  4. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for CVT)

  5. INSTALL BATTERY BRACKET REINFORCEMENT

  6. INSTALL FRONT BATTERY BRACKET

  7. CONNECT RADIATOR HOSE SUB-ASSEMBLY

  8. INSTALL BATTERY TRAY

  9. INSTALL BATTERY

  10. INSTALL BATTERY CLAMP

  11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  12. INSTALL RADIATOR SUPPORT OPENING COVER

  13. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  15. INSTALL NO. 2 CYLINDER HEAD COVER

  16. INSTALL NO. 1 ENGINE UNDER COVER

Starter (For 1.3 Kw Type) -- Installation



1. INSTALL FLYWHEEL HOUSING SIDE COVER
  1. Install the flywheel housing side cover to the cylinder block.



2. INSTALL STARTER ASSEMBLY
  1. Install the starter with the 2 bolts.

    Torque:
    37 N*m{380 kgf*cm, 27 ft.*lbf}
  1. Connect the starter connector.

  1. Connect the starter wire with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Connect the terminal cap.



3. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET (for CVT)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the No. 1 transmission control cable bracket to the continuously variable transaxle with the 2 bolts.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


4. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for CVT)
  1. Connect the transmission control cable to the No. 1 transmission control cable bracket with a new clip.



5. INSTALL BATTERY BRACKET REINFORCEMENT
  1. Install the battery bracket reinforcement with the 2 bolts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


6. INSTALL FRONT BATTERY BRACKET
  1. Install the front battery bracket with the 3 bolts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}
  1. Connect the No. 3 engine wire with the bolt.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}
  1. Attach the 3 wire harness clamps.



7. CONNECT RADIATOR HOSE SUB-ASSEMBLY
  1. Connect the radiator hose to the front battery bracket with the 2 bolts.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


8. INSTALL BATTERY TRAY


9. INSTALL BATTERY


10. INSTALL BATTERY CLAMP
  1. Attach the hook of the battery clamp to the front battery bracket.

  1. Partially tighten the nut and temporarily install the bolt.

  1. Adjust the battery clamp position.

  1. Tighten the nut and bolt.

    Torque:
    for bolt:
    17 N*m{168 kgf*cm, 12 ft.*lbf}
    for nut:
    4.9 N*m{50 kgf*cm, 43 in.*lbf}


11. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Insert the hinge part of the air cleaner cap and hose into the air cleaner case, and then fasten the 2 hook clamps.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.3Zr-Fae Starting.Starting System (W/ Entry And Start System).Starter (For 1.3 Kw Type)  Installation
  1. Connect the No. 1 air cleaner hose to the throttle body and push apart the tabs of the No. 1 air cleaner hose clamp.

    HINT:
    The direction of the hose clamp is indicated in the illustration.
  1. Connect the No. 2 ventilation hose to the cylinder head cover.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the clamp.

  1. Connect the mass air flow meter connector.



12. INSTALL RADIATOR SUPPORT OPENING COVER
  1. Install the radiator support opening cover with the 9 clips.



13. CONNECT CABLE TO POSITIVE BATTERY TERMINAL


14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


15. INSTALL NO. 2 CYLINDER HEAD COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 4 clips to install the cover.

    NOTICE:
    1. Be sure to attach the clips securely.
    2. Do not apply excessive force or do not hit the cover to attach the clips. This may cause the cover to break.


16. INSTALL NO. 1 ENGINE UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the under cover with the 6 screws and 10 clips.