Starter (For 1.0 Kw Type) Reassembly

Apply high-temperature grease to the bushing and spline of the starter clutch and stop collar.

Place the starter clutch and stop collar on the planetary shaft.

Apply high-temperature grease to snap ring and install it onto the planetary shaft groove.

Using a vise, compress the snap ring.

Hold the starter clutch, tap the planetary shaft, and install the stop collar onto the snap ring with a plastic-faced hammer.

Apply high-temperature grease to the drive lever which is in contact with the starter pivot part of the drive lever.

Install the drive lever onto the starter clutch.

Align the protrusion of the shock absorber with the cutout of the starter housing and install it.

Install the brush holder.

1. for Brush holder side:
   Push out the 2 brushes from the brush holder so that they are held in place by the springs, as shown in the illustration.
   Install the brush holder to the starter armature and push in the 2 brushes.
   





2. for Starter yoke side:
   Using a screwdriver, pull back the springs and connect the 2 brushes to the brush holder.
   

Apply high-temperature grease with additives to the bearing of the end frame.

Install the end frame with the 2 screws.

Torque:

1.5 N*m{15 kgf*cm, 13 in.*lbf}

NOTICE:

To avoid interference between the brush holder and dust protector, push the commutator end frame on at an angle.

Align the cutout of the field frame with the protrusion of the shock absorber.

Install the field frame and armature with the 2 through bolts.

Torque:

5.9 N*m{60 kgf*cm, 52 in.*lbf}

Hang the plunger of the magnet starter switch onto the drive lever from the upper side.

Install the magnet starter switch with the 2 nuts.

Torque:

8.3 N*m{85 kgf*cm, 73 in.*lbf}

Connect the lead wire to the terminal with the nut.

Torque:

9.8 N*m{100 kgf*cm, 87 in.*lbf}