Starter Reassembly

Apply grease to the planetary gears and pin parts of the planetary shaft.

Install the 3 planetary gears.

NOTICE:

1. Be sure to install the snap ring in the armature shaft groove securely.
   
2. Be sure to properly install snap ring because it easily expands.
   

Apply grease to the plate washers and the armature shaft.

Install the starter armature assembly to the starter commutator end frame assembly.

Using snap ring pliers, install the plate washer and a new snap ring.

Using a vernier caliper, measure the length of the snap ring.

Maximum length:

5.0 mm (0.197 in.)

Install the starter commutator end frame cover to the starter commutator end frame assembly.

Insert the starter armature plate to the starter yoke assembly.

1. Align the keyway of the starter armature plate with the key inside the starter yoke assembly, and install the starter armature plate.
   

Align the rubber of the starter end frame assembly with the cutout of the starter yoke assembly.

Install the starter commutator end frame assembly to the starter yoke assembly.

NOTICE:

The magnet of the starter yoke assembly may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.

Align the protrusion of the starter yoke assembly with the cutout of the starter drive housing assembly.

Install the starter yoke assembly with the 2 through-bolts.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Apply grease to the plunger and the hook.

Hang the plunger hook of the repair service starter kit on the drive lever.

Install the plunger and return spring.

Install the repair service starter kit with the 2 screws.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

Connect the lead wire to the terminal C with the nut.

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}