Starter Disassembly

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Starting. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE REPAIR SERVICE STARTER KIT

  2. REMOVE STARTER YOKE ASSEMBLY

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

  4. REMOVE STARTER ARMATURE PLATE

  5. REMOVE STARTER COMMUTATOR END FRAME COVER

  6. REMOVE STARTER ARMATURE ASSEMBLY

  7. REMOVE PLANETARY GEAR

Starter -- Disassembly



1. REMOVE REPAIR SERVICE STARTER KIT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the nut and disconnect the lead wire from the terminal C.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the 2 screws holding the repair service starter kit from the starter drive housing assembly.

  1. Remove the repair service starter kit.

  1. Remove the return spring and plunger from the repair service starter kit.



2. REMOVE STARTER YOKE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the 2 through-bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.



3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the starter commutator end frame assembly from the starter yoke assembly.



4. REMOVE STARTER ARMATURE PLATE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the starter armature plate from the starter yoke assembly.



5. REMOVE STARTER COMMUTATOR END FRAME COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Using a screwdriver, remove the starter commutator end frame cover.



6. REMOVE STARTER ARMATURE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Using snap ring pliers, remove the snap ring and plate washer.

    NOTICE:
    Do not drop the starter armature assembly.
  1. Remove the starter armature assembly from the starter commutator end frame assembly.



7. REMOVE PLANETARY GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the 3 planetary gears from the starter drive housing assembly.