Fuel Pump Installation

Connect the fuel pump connector.

Install the fuel pump spacer to the fuel pump assembly.

Apply gasoline to a new O-ring and install the O-ring to the fuel pump.

Attach the 5 claws to the holes to install the fuel pump.

Attach the 2 claws to the holes to install the No. 1 fuel suction support.

Apply gasoline to a new O-ring and install it to the jet pump.

Install the jet pump while aligning it with the installation position on the No. 1 fuel sub-tank.

Install the jet pump nozzle.

Attach the 2 claws to the holes to install the No. 1 fuel sub-tank.

Connect the wire harness.

Install the 2 springs to the fuel suction plate shafts, and then install them to the No. 1 fuel sub-tank.

Using needle-nose pliers, install a new E-ring.

HINT:

Slightly lower the fuel suction plate to install the E-ring.

Install a new gasket onto the fuel suction with pump.

Connect the fuel hose with the paint mark facing towards the top of the vehicle, and then secure the clip.

Install the fuel suction with pump into the fuel tank.

NOTICE:

Do not damage the fuel suction with pump.

Install the set plate with the 8 bolts.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

Install the fuel tube with the joint clip.

NOTICE:

1. Check that there are no scratches or foreign objects on the connecting parts.
   
2. Check that the fuel tube joint is inserted securely.
   
3. Check that the fuel tube joint clip is on the collar of the fuel tube joint.
   
4. After installing the tube joint clip, check that the fuel tube joint cannot be pulled off.
   
5. Be careful not to damage the clip. If the clip is damaged, replace it.
   

Connect the purge line hose, air inlet line hose to the fuel suction plate.

Connect the fuel emission hose to the fuel suction plate.

HINT:

Firmly push the tube connector until a "click" sound is heard.

NOTICE:

1. Before connecting the hose, check if there is any damage or foreign matter in the hose or connector.
   
2. Check that the connector is connected by pulling on it.
   

Install the fuel tank assembly (RAV4_ACA30 RM000000YLR030X.html).