Front Evaporator Temperature Sensor Reassembly


  1. INSTALL NO. 1 COOLER THERMISTOR

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

  3. INSTALL DAMPER SERVO SUB-ASSEMBLY LH

  4. INSTALL DAMPER SERVO SUB-ASSEMBLY RH

  5. INSTALL COOLER EXPANSION VALVE

  6. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

  7. INSTALL AIR CONDITIONING HARNESS

  8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

  9. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

  10. INSTALL DRAIN COOLER HOSE

  11. INSTALL ASPIRATOR HOSE

  12. INSTALL DEFROSTER NOZZLE ASSEMBLY

  13. INSTALL BLOWER ASSEMBLY

Front Evaporator Temperature Sensor -- Reassembly



1. INSTALL NO. 1 COOLER THERMISTOR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Front Evaporator Temperature Sensor Reassembly
NOTICE:
If reusing the evaporator, do not insert the sensor into a location where the sensor was previously inserted.

  1. Insert the sensor to a location that is 1 fin to the right or left of its previous location.

    Standard Dimension:
    Area
    		Specified Condition
    a
    		50 mm (1.97 in.)
    b
    		46.7 mm (1.84 in.)
    c
    		33.3 mm (1.31 in.)
    d
    		154.1 mm (6.07 in.)
    e
    		25 mm (0.98 in.)
    Text in Illustration
    *1
    		1 Fin


2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

  1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

    Compressor oil:
    ND-OIL 8 or equivalent

  1. Install the 2 O-rings to the evaporator.

  1. Install the evaporator.

  1. Attach the 4 claws to install the unit case.

  1. Install the 6 screws.



3. INSTALL DAMPER SERVO SUB-ASSEMBLY LH


  1. Align the grooves on the damper servo sub-assembly with the protrusions on the unit and install the damper servo sub-assembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Front Evaporator Temperature Sensor Reassembly


    Text in Illustration
    *A
    		for Automatic Air conditioning System
    		-
    		-
    *a
    		Air Conditioning Unit Side
    		*b
    		Damper Servo Side

  1. Install the 4 screws.



4. INSTALL DAMPER SERVO SUB-ASSEMBLY RH


  1. Align the grooves on the damper servo sub-assembly with the protrusions on the unit and install the damper servo sub-assembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Front Evaporator Temperature Sensor Reassembly


    Text in Illustration
    *a
    		Air Conditioning Unit Side
    		*b
    		Damper Servo Side

  1. Install the 3 screws.



5. INSTALL COOLER EXPANSION VALVE

  1. Install the expansion valve.



6. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

  1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

    Compressor oil:
    ND-OIL 8 or equivalent

  1. Install the 2 O-rings to the air conditioner tube and accessory assembly.

  1. Using a 4 mm hexagon wrench, install the 2 bolts.

    Torque:
    3.5 N*m{36 kgf*cm, 31 in.*lbf}

  1. Install new butyl tape.

  1. Install new packing.



7. INSTALL AIR CONDITIONING HARNESS

  1. Attach the clamps to install the harness.

  1. Connect the connectors.



8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

  1. Install the radiator.

  1. Install the 2 brackets with the 2 screws.



9. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

  1. Install the quick heater assembly.

  1. Attach the 3 clamps.

  1. Install the 2 screws.



10. INSTALL DRAIN COOLER HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. install the drain cooler hose.



11. INSTALL ASPIRATOR HOSE

  1. Attach the 2 claws to install the aspirator hose.



12. INSTALL DEFROSTER NOZZLE ASSEMBLY

  1. Attach the 6 claws to install the defroster nozzle assembly.



13. INSTALL BLOWER ASSEMBLY

  1. Attach the 2 claws to install the blower unit assembly.

  1. Install the screw.

    Torque:
    2.7 N*m{28 kgf*cm, 24 in.*lbf}