Compressor (For 5L-E) Reassembly


  1. INSTALL MAGNET CLUTCH ASSEMBLY

  2. INSTALL COOLER BRACKET

  3. INSPECT MAGNET CLUTCH CLEARANCE

Compressor (For 5L-E) -- Reassembly



1. INSTALL MAGNET CLUTCH ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Reassembly
Text in Illustration
*A
for Type A
*B
for Type B

  1. Install the magnet clutch stator with the parts shown in the illustration aligned.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Reassembly

  1. Using a snap ring expander, install a new snap ring with the chamfered side facing up.

    NOTICE:
    When installing the snap ring, do not widen it excessively.

  1. Connect the connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Reassembly

  1. Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

    NOTICE:
    1. Do not damage the seal cover of the bearing when installing the snap ring.
    2. When installing the snap ring, do not widen it excessively.

  1. Install the compressor washer and magnet clutch hub.

    NOTICE:
    Do not change the combination of the compressor washer used before disassembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Reassembly

  1. Using SST, hold the magnet clutch hub and install the bolt.

    SST
    09985-00270
    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}
    NOTICE:
    Make sure that there is no foreign matter or oil on the compressor shaft, bolt and clutch hub.


2. INSTALL COOLER BRACKET


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Install the cooler bracket with the screw.

  1. Attach the clamp.



3. INSPECT MAGNET CLUTCH CLEARANCE


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Reassembly
Text in Illustration
*1
Battery
*a
Component without harness connected
(Magnet Clutch Assembly)

  1. Clamp the cooler compressor in a vise.

  1. Set a dial indicator to the magnet clutch hub.

  1. Connect the battery positive (+) lead to terminal 1 of the magnet clutch connector. Turn the magnet clutch on and off by connecting and disconnecting the battery negative (-) lead to and from the ground wire and measure the clearance.

    Standard clearance:
    0.35 to 0.60 mm (0.014 to 0.024 in.)
    If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using compressor washers to obtain the standard clearance.
    Compressor washer thickness:
    0.1 mm (0.004 in.)
    0.3 mm (0.012 in.)
    0.5 mm (0.020 in.)
    NOTICE:
    Adjustment should be performed with 3 magnet clutch washers or less.

  1. Remove the cooler compressor from the vise.