Compressor (For 5L-E) Removal


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

  6. REMOVE COOLER COMPRESSOR V BELT

  7. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

  8. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  9. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor (For 5L-E) -- Removal



1. REMOVE UPPER RADIATOR SUPPORT SEAL

  1. Remove the 13 clips and upper radiator support seal.



2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start the engine.

  1. Operate the cooler compressor under the conditions shown below:

    Item
    		Condition
    Engine Speed
    		Idling
    Operating Time
    		3 minutes or more
    A/C Switch Status
    		On
    Blower Switch Status
    		HI
    Set Temperature
    		MAX COOL
    This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.
    NOTICE:
    It is not necessary to operate the cooler compressor if the A/C does not operate because of compressor lock, etc.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

    HINT:
    Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.


3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the sensor connector.

  1. Detach the wire harness clamp.

  1. Loosen the hose clamp and remove the resonator with air cleaner cap.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the 4 hook clamps, and then remove the air cleaner cap and resonator with air cleaner cap.



4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and air cleaner case.



6. REMOVE COOLER COMPRESSOR V BELT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Removal

  1. Loosen nut and adjusting bolt, and remove the V belt.

    Text in Illustration
    *1
    		Adjusting Bolt


7. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Removal

  1. Remove the bolt and disconnect the discharge hose from the compressor.

    Text in Illustration
    *A
    		for Type A
    *B
    		for Type B

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


8. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Compressor (For 5L-E) Removal

  1. Remove the bolt and disconnect the suction hose from the compressor.

    Text in Illustration
    *A
    		for Type A
    *B
    		for Type B

  1. Remove the O-ring from the suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


9. REMOVE COOLER COMPRESSOR ASSEMBLY

  1. Disconnect the connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 6 bolts, idle pulley bracket and cooler compressor assembly.