Rear Door Lock -- Installation |
- HINT:
- Use the same procedure for the RH and LH sides.
- The procedure listed below is for the LH side.
1. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH |
Install the rear door inside locking cable assembly.
Attach the 3 claws.
2. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH |
Install the rear door lock remote control cable assembly.
Attach the claw.
3. INSTALL REAR DOOR LOCK ASSEMBLY LH |
- NOTICE:
- When reusing the removed rear door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
- Do not allow grease or dust to adhere to the surface of the connector which contacts the door lock wiring harness seal.
- Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water into the connection. This may result in a malfunction of the rear door lock assembly.
Apply MP grease to the sliding parts of the rear door lock assembly.
Text in Illustration *A w/o Double Locking System *B w/ Double Locking System Slide
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Install a new door lock wiring harness seal to the rear door lock assembly.
Insert the rear door lock assembly into the rear door outside handle release plate, and set it on the rear door panel.
Check that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.
Using a T30 "TORX" wrench, install the rear door lock assembly with the 3 screws.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
4. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH |
Connect the cable to the negative (-) battery terminal and rear power window regulator motor connector.
Connect the power window regulator switch assembly and move the arm of the regulator so that the roller on the arm can be seen through the service hole.
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Disconnect the power window regulator switch assembly and rear power window regulator motor connector.
Disconnect the cable from the negative (-) battery terminal.
- NOTICE:
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).
Insert the rear door glass sub-assembly into the rear door panel along the rear door glass run as indicated by the arrow in the illustration.
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5. INSTALL REAR DOOR QUARTER WINDOW GLASS LH |
Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.
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6. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH |
Insert the rear door window division bar sub-assembly from above.
Install the rear door window division bar sub-assembly to the glass run.
Install the temporary bolt to the rear door window division bar sub-assembly.
Install the rear door window division bar sub-assembly.
Install the 2 bolts and screw.
Tighten the temporary bolt to install the rear door window division bar sub-assembly.
7. INSTALL REAR DOOR GLASS RUN LH |
Install the glass run.
8. INSTALL REAR DOOR SERVICE HOLE COVER LH |
Apply new butyl tape to the rear door panel.
Pass the rear door lock remote control cable assembly and rear door inside locking cable assembly through a new rear door service hole cover.
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Attach the rear door service hole cover using to the reference points on the rear door panel.
Text in Illustration *1 Reference Point - NOTICE:
- There should be no wrinkles or folds after attaching the service hole cover.
- After attaching the service hole cover, check the seal quality.
Connect the connector.
Attach the 2 clamps to the rear door wire.
9. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH |
Attach the 3 claws to install the rear door inner glass weatherstrip as shown in the illustration.
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10. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH |
Install the clamp to the door panel.
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Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.
Connect each connector.
Attach the rear door trim board sub-assembly by attaching the 4 claws of the rear door inner glass weatherstrip as shown in the illustration.
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Attach the 9 clips and install the rear door trim board sub-assembly.
Install the 3 screws.
11. INSTALL ASSIST GRIP COVER LH |
Attach the 8 claws to install the assist grip cover.
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12. INSTALL NO. 2 DOOR INSIDE HANDLE BEZEL LH |
Attach the 3 claws to install the door inside handle bezel.
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13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).