Generator Reassembly

Using SST and a press, press in the generator rotor.

SST

09285-76010

Place the washer on the generator rotor.

Using a 17 mm socket wrench and press, slowly press on the rectifier end frame.

Install the cord clip and 4 nuts.

Torque:

5.9 N*m{60 kgf*cm, 52 in.*lbf}

Install the 4 rubber insulators to the lead wires.

Text in Illustration

Inside

NOTICE:

Be careful to install the rubber insulators in the correct direction.

While pushing down on the rectifier holder, install it with the 4 screws.

Torque:

2.9 N*m{30 kgf*cm, 26 in.*lbf}

Text in Illustration

Push

Install the regulator with the 3 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the plate seal.

Install the brush holder with the 2 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Text in Illustration

Upper

Install the brush holder cover.

Install the rear end cover and rectifier plate with the bolt and 3 nuts.

Torque:

for nut:

4.4 N*m{45 kgf*cm, 39 in.*lbf}

for bolt:

3.9 N*m{40 kgf*cm, 35 in.*lbf}

Install the terminal insulator with the nut.

Torque:

4.1 N*m{42 kgf*cm, 36 in.*lbf}

Align the matchmarks and install the vacuum pump with the 4 bolts.

Torque:

7.8 N*m{80 kgf*cm, 69 in.*lbf}