Generator -- Disassembly |
| 1. REMOVE GENERATOR WITH CLUTCH PULLEY |
Remove the generator pulley cap.
Mount the generator in a vise between aluminum plates.
Install SST (A) and (B) to the pulley as shown in the illustration.
- SST
- 09820-63021
- NOTICE:
- Securely attach SST to the generator pulley and generator rotor shaft.
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Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.
Text in Illustration *a Hold 
Turn - NOTICE:
- Be careful as the generator pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.
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Remove SST from the generator.
Remove the pulley.
| 2. REMOVE GENERATOR REAR END COVER |
Remove the 3 nuts and generator rear end cover.
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| 3. REMOVE TERMINAL INSULATOR |
Remove the terminal insulator.
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| 4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and generator brush holder assembly.
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| 5. REMOVE GENERATOR COIL ASSEMBLY |
Remove the 4 through bolts.
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Using SST, remove the generator coil.
- SST
- 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
Text in Illustration *a Hold Turn
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Remove the generator washer.
| 6. REMOVE GENERATOR ROTOR ASSEMBLY |
Remove the generator rotor from the drive end frame.
| 7. CHECK GENERATOR DRIVE END FRAME BEARING |
Check that the bearing is not rough or worn.
If necessary, replace the generator drive end frame bearing.
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| 8. REMOVE GENERATOR DRIVE END FRAME BEARING |
Remove the 4 screws and bearing retainer.
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Using SST, tap out the bearing.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)
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