Generator -- Installation |
1. INSTALL GENERATOR ASSEMBLY |
Install the generator bracket to the generator with the bolt.
- Torque:
- 20 N*m{204 kgf*cm, 15 ft.*lbf}
Install the generator with the 2 bolts.
- Torque:
- 43 N*m{438 kgf*cm, 32 ft.*lbf}
Install the generator bracket with the bolt.
- Torque:
- 20 N*m{204 kgf*cm, 15 ft.*lbf}
Connect the wire harness clamp.
Install the wire harness with the 2 bolts.
- Torque:
- 8.0 N*m{82 kgf*cm, 71 in.*lbf}
Connect the generator connector to the generator.
Connect the generator wire with the nut.
- Torque:
- 9.8 N*m{100 kgf*cm, 87 in.*lbf}
Close the terminal cap.
2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR |
Install the heat insulator with the 3 bolts.
- Torque:
- 13 N*m{133 kgf*cm, 10 ft.*lbf}
3. INSTALL WIRING HARNESS CLAMP BRACKET |
Install the wiring harness clamp bracket with the bolt.
- Torque:
- 8.0 N*m{82 kgf*cm, 71 in.*lbf}
Attach the clamp.
4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY |
for Integrated Type:
Install the No. 2 idler pulley with the bolt.- Torque:
- 54 N*m{551 kgf*cm, 40 ft.*lbf}
for Separate Type:
Install the No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate with the bolt.- Torque:
- 54 N*m{551 kgf*cm, 40 ft.*lbf}
5. INSTALL FAN AND GENERATOR V BELT |
Set the V belt onto every part.
Text in Illustration *1 Vane Pump *2 Water Pump *3 No. 2 Idler *4 Generator *5 Cooler Compressor or Idler Pulley *6 No. 1 Idler *7 Crankshaft *8 V-ribbed Belt Tensioner
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While turning the belt tensioner counterclockwise, remove the pin.
- NOTICE:
- Make sure that the V belt is properly installed to each pulley.
Check that the belt fits properly in the ribbed grooves.
- HINT:
- Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.
6. INSTALL V-BANK COVER |
Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.
Text in Illustration *1 Pin *2 Hook
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7. INSTALL BATTERY TRAY |
8. INSTALL BATTERY |
9. INSTALL BATTERY HOLD DOWN CLAMP |
Install the battery hold down clamp with the 2 nuts.
- Torque:
- 6.0 N*m{61 kgf*cm, 53 in.*lbf}
10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL |
11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).