Generator Installation


  1. INSTALL GENERATOR ASSEMBLY

  2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

  3. INSTALL WIRING HARNESS CLAMP BRACKET

  4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

  5. INSTALL FAN AND GENERATOR V BELT

  6. INSTALL V-BANK COVER

  7. INSTALL BATTERY TRAY

  8. INSTALL BATTERY

  9. INSTALL BATTERY HOLD DOWN CLAMP

  10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Generator -- Installation



1. INSTALL GENERATOR ASSEMBLY
  1. Install the generator bracket to the generator with the bolt.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}
  1. Install the generator with the 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}
  1. Install the generator bracket with the bolt.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}
  1. Connect the wire harness clamp.

  1. Install the wire harness with the 2 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Connect the generator connector to the generator.

  1. Connect the generator wire with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Close the terminal cap.



2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
  1. Install the heat insulator with the 3 bolts.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}


3. INSTALL WIRING HARNESS CLAMP BRACKET
  1. Install the wiring harness clamp bracket with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Attach the clamp.



4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
  1. for Integrated Type:
    Install the No. 2 idler pulley with the bolt.

    Torque:
    54 N*m{551 kgf*cm, 40 ft.*lbf}
  1. for Separate Type:
    Install the No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate with the bolt.

    Torque:
    54 N*m{551 kgf*cm, 40 ft.*lbf}


5. INSTALL FAN AND GENERATOR V BELT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Battery Charging.Charging System.Generator  Installation
  1. Set the V belt onto every part.

    Text in Illustration
    *1
    Vane Pump
    *2
    Water Pump
    *3
    No. 2 Idler
    *4
    Generator
    *5
    Cooler Compressor or Idler Pulley
    *6
    No. 1 Idler
    *7
    Crankshaft
    *8
    V-ribbed Belt Tensioner
  1. While turning the belt tensioner counterclockwise, remove the pin.

    NOTICE:
    Make sure that the V belt is properly installed to each pulley.
  1. Check that the belt fits properly in the ribbed grooves.

    HINT:
    Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.


6. INSTALL V-BANK COVER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Battery Charging.Charging System.Generator  Installation
  1. Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.

    Text in Illustration
    *1
    Pin
    *2
    Hook


7. INSTALL BATTERY TRAY


8. INSTALL BATTERY


9. INSTALL BATTERY HOLD DOWN CLAMP
  1. Install the battery hold down clamp with the 2 nuts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}


10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL


11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).