Vane Pump (For 1Kd-Ftv) Disassembly


  1. SECURE VANE PUMP ASSEMBLY

  2. REMOVE SUCTION PORT UNION

  3. REMOVE VANE PUMP REAR HOUSING

  4. REMOVE VANE PUMP ROTOR

  5. REMOVE VANE PUMP CAM RING

  6. REMOVE FRONT VANE PUMP SIDE PLATE

  7. REMOVE VANE PUMP GEAR

  8. REMOVE VANE PUMP SHAFT BEARING

  9. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For 1Kd-Ftv) -- Disassembly



1. SECURE VANE PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Kd-Ftv) Disassembly

  1. Using SST, secure the vane pump assembly in a vise.

    SST
    09630-00014(09631-00132)


2. REMOVE SUCTION PORT UNION


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Kd-Ftv) Disassembly

  1. Remove the bolt and suction port union.

  1. Remove the O-ring from the suction port union.



3. REMOVE VANE PUMP REAR HOUSING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and vane pump rear housing.

  1. Remove the O-ring from the vane pump rear housing.



4. REMOVE VANE PUMP ROTOR

  1. Remove the 10 vane pump plates.

  1. Remove the vane pump rotor.



5. REMOVE VANE PUMP CAM RING

  1. Remove the vane pump cam ring from the vane pump front housing.



6. REMOVE FRONT VANE PUMP SIDE PLATE

  1. Remove the front vane pump side plate from the vane pump front housing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the O-ring from the front vane pump side plate.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the O-ring from the vane pump front housing.



7. REMOVE VANE PUMP GEAR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a screwdriver, remove the snap ring from the vane pump front housing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Kd-Ftv) Disassembly

  1. Wrap the serration of the vane pump shaft with protective tape.

    Text in Illustration
    *1
    		Press
    *2
    		Protective Tape

  1. Using a press, remove the vane pump shaft from the vane pump front housing.

    NOTICE:
    Do not drop the vane pump shaft.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Kd-Ftv) Disassembly

  1. Place the socket wrench (12 mm) on the vane pump shaft.

    Text in Illustration
    *1
    		Press
    *2
    		Socket Wrench (12 mm)

  1. Using SST and a press, remove the vane pump gear from the vane pump shaft.

    SST
    09950-00020


8. REMOVE VANE PUMP SHAFT BEARING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Kd-Ftv) Disassembly

  1. Using SST and a press, remove the vane pump shaft bearing from the vane pump shaft.

    SST
    09950-00020
    Text in Illustration
    *1
    		Press


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a snap ring expander, remove the snap ring from the vane pump shaft.



9. REMOVE VANE PUMP HOUSING OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Power Assist Systems.Power Steering System (W/ Vsc).Vane Pump (For 1Kd-Ftv) Disassembly

  1. Using SST, remove the vane pump housing oil seal from the vane pump front housing.

    SST
    09319-60020
    09527-10011
    Text in Illustration
    *a
    		Hold
    *b
    		Turn