Front Axle Hub Installation


  1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH

  2. INSTALL FRONT AXLE SHAFT NUT

  3. INSTALL FRONT AXLE HUB GREASE CAP

  4. INSTALL FRONT DISC

  5. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

  6. BLEED BRAKE LINE

  7. CHECK FOR FLUID LEVEL IN RESERVOIR

  8. CHECK FOR BRAKE FLUID LEAK

  9. INSTALL FRONT WHEEL

  10. ADJUST FRONT WHEEL ALIGNMENT

  11. CHECK SPEED SENSOR SIGNAL

Front Axle Hub -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH
  1. Apply MP grease to a new O-ring.

  1. Install the O-ring to the axle hub.

  1. Install the dust cover and axle hub to the steering knuckle with the 4 bolts.

    Torque:
    80 N*m{816 kgf*cm, 59 ft.*lbf}


2. INSTALL FRONT AXLE SHAFT NUT
  1. Clean the threaded parts on the drive shaft and axle shaft nut using a non-residue solvent.

    NOTICE:
    1. Be sure to perform this work for a new drive shaft.
    2. Keep the threaded parts free of oil and foreign objects.
  1. Install the front axle shaft nut.

    Torque:
    235 N*m{2396 kgf*cm, 173 ft.*lbf}
  1. Install the adjusting cap and cotter pin.



3. INSTALL FRONT AXLE HUB GREASE CAP
  1. Install a new axle hub grease cap.

    NOTICE:
    Make sure the grease cap is securely installed to the axle hub.


4. INSTALL FRONT DISC
  1. Align the matchmarks and install the front disc.

    HINT:
    When replacing the disc with a new one, select the installation position where the disc has the smallest runout.


5. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH
  1. Install the disc brake cylinder assembly with the 2 bolts.

    Torque:
    185 N*m{1886 kgf*cm, 136 ft.*lbf}
  1. Using a union nut wrench, connect the brake tube to the disc brake cylinder assembly.

    Torque:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (LandCruiser RM000003YMD00TX.html).


6. BLEED BRAKE LINE
  1. for Hydraulic Brake Booster:
    Bleed the brake line (LandCruiser RM0000018DF02DX.html).

  1. for Vacuum Brake Booster:
    Bleed the brake line (LandCruiser RM000000SRF05DX.html).



7. CHECK FOR FLUID LEVEL IN RESERVOIR
  1. for Hydraulic Brake Booster:
    Check the brake fluid level in reservoir (LandCruiser RM0000012XQ041X.html).

  1. for Vacuum Brake Booster:
    Check the brake fluid level in reservoir (LandCruiser RM000000SRG05FX.html).



8. CHECK FOR BRAKE FLUID LEAK


9. INSTALL FRONT WHEEL
Torque:
for Aluminum Wheel:
103 N*m{1050 kgf*cm, 76 ft.*lbf}
for Steel Wheel:
112 N*m{1137 kgf*cm, 82 ft.*lbf}


10. ADJUST FRONT WHEEL ALIGNMENT
  1. Adjust the front wheel alignment (LandCruiser RM000001V4302KX.html).



11. CHECK SPEED SENSOR SIGNAL
  1. for Hydraulic Brake Booster:
    Inspect the speed sensor signal (LandCruiser RM00000452K011X.html).

  1. for Vacuum Brake Booster:
    Inspect the speed sensor signal (LandCruiser RM000000XHT0EPX.html).