Oil Pump Disassembly


  1. REMOVE FRONT OIL PUMP BODY O-RING

  2. SECURE OIL PUMP ASSEMBLY

  3. REMOVE CLUTCH DRUM OIL SEAL RING

  4. INSPECT FRONT OIL PUMP DRIVE GEAR ROTATION

  5. REMOVE FRONT OIL PUMP PLATE

  6. REMOVE STATOR SHAFT ASSEMBLY

  7. INSPECT STATOR SHAFT ASSEMBLY

  8. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY

  9. REMOVE FRONT OIL PUMP DRIVE GEAR

  10. REMOVE FRONT OIL PUMP DRIVEN GEAR

  11. REMOVE FRONT OIL PUMP OIL SEAL

  12. INSPECT FRONT OIL PUMP BODY SUB-ASSEMBLY

Oil Pump -- Disassembly



1. REMOVE FRONT OIL PUMP BODY O-RING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the front oil pump body O-ring from the oil pump assembly.



2. SECURE OIL PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Place the oil pump assembly on the torque converter assembly.



3. REMOVE CLUTCH DRUM OIL SEAL RING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 clutch drum oil seal rings from the oil pump assembly.



4. INSPECT FRONT OIL PUMP DRIVE GEAR ROTATION
  1. Install the oil pump assembly to the torque converter assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Check that the front oil pump drive gear rotates smoothly.

  1. Remove the oil pump assembly from the torque converter assembly.



5. REMOVE FRONT OIL PUMP PLATE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a T30 "TORX" socket wrench, remove the 3 screws and front oil pump plate from the oil pump assembly.



6. REMOVE STATOR SHAFT ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a T30 "TORX" socket wrench, remove the 7 screws and stator shaft assembly from the front oil pump body sub-assembly.



7. INSPECT STATOR SHAFT ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a dial indicator, measure the inside diameter of the stator shaft assembly bushing.

    Maximum inside diameter:
    22.227 mm (0.875 in.)
    If the inside diameter is more than the maximum inside diameter, replace the stator shaft assembly.


8. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Push the front oil pump driven gear to one side of the front oil pump body sub-assembly.

  1. Using a feeler gauge, measure the clearance.

    Standard body clearance:
    0.10 to 0.17 mm (0.00394 to 0.00669 in.)
    If the body clearance is more than the standard clearance, check the front oil pump drive gear, front oil pump driven gear and front oil pump body sub-assembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a feeler gauge, measure the clearance between the front oil pump driven gear teeth and the front oil pump drive gear teeth.

    Standard tip clearance:
    0.07 to 0.15 mm (0.00276 to 0.00590 in.)
    If the tip clearance is more than the standard clearance, check the front oil pump drive gear, front oil pump driven gear and front oil pump body sub-assembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a steel straightedge and a feeler gauge, measure the side clearance of both gears.

    Standard side clearance:
    0.03 to 0.05 mm (0.00118 to 0.00196 in.)
    If the side clearance is more than the standard thickness, check the front oil pump drive gear, front oil pump driven gear and front oil pump body sub-assembly.


9. REMOVE FRONT OIL PUMP DRIVE GEAR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the front oil pump drive gear from the front oil pump body sub-assembly.



10. REMOVE FRONT OIL PUMP DRIVEN GEAR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the front oil pump driven gear from the front oil pump body sub-assembly.



11. REMOVE FRONT OIL PUMP OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ac60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Gr-Fe).Oil Pump  Disassembly
  1. Using a screwdriver, remove the front oil pump oil seal from the front oil pump body sub-assembly.

    Text in Illustration
    *a
    Protective Tape
    NOTICE:
    Do not damage the bushing or front oil pump body sub-assembly.
    HINT:
    Tape the screwdriver tip before use.


12. INSPECT FRONT OIL PUMP BODY SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a dial indicator, measure the inside diameter of the front oil pump body sub-assembly bushing.

    Maximum inside diameter:
    38.138 mm (1.50 in.)
    If the inside diameter is more than the maximum inside diameter, replace the front oil pump body sub-assembly.