Starter (For 2.2 Kw Type) Disassembly


  1. REMOVE STARTER YOKE ASSEMBLY

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

Starter (For 2.2 Kw Type) -- Disassembly



1. REMOVE STARTER YOKE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Starting.Starting System.Starter (For 2.2 Kw Type)  Disassembly
  1. Remove the nut and disconnect the lead wire from terminal C.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Starting.Starting System.Starter (For 2.2 Kw Type)  Disassembly
  1. Remove the 2 bolts and 2 O-rings.

  1. Pull out the starter yoke together with the starter armature.

  1. Remove the O-ring from the starter yoke.



2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 bolts and magnet starter switch.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Starting.Starting System.Starter (For 2.2 Kw Type)  Disassembly
  1. Remove the return spring, pinion gear, idler gear, clutch roller, retainer and starter clutch from the starter housing.

    Text in Illustration
    *1
    Return Spring
    *2
    Pinion Gear
    *3
    Idler Gear
    *4
    Clutch Roller
    *5
    Retainer
    *6
    Starter Clutch
    *7
    Starter Housing


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Starting.Starting System.Starter (For 2.2 Kw Type)  Disassembly
  1. Using a magnet hand, remove the steel ball from the starter clutch hole.

    Text in Illustration
    *1
    Magnet Hand


3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Starting.Starting System.Starter (For 2.2 Kw Type)  Disassembly
  1. Disconnect the 4 starter yoke brushes from the starter brush holder.

    1. Using a screwdriver, pull back the spring.

    2. Disconnect the brush from the starter brush holder.

  1. Remove the starter brush holder from the starter yoke.



4. REMOVE STARTER ARMATURE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a plastic-faced hammer, tap the starter yoke to remove the starter armature from the starter yoke.