Oil Pump Removal


  1. REMOVE ENGINE ASSEMBLY

  2. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

  3. REMOVE TIMING BELT

  4. REMOVE INJECTION PUMP ASSEMBLY

  5. REMOVE WATER OUTLET HOUSING

  6. REMOVE WATER BY-PASS HOSE UNION

  7. REMOVE PUMP BRACKET

  8. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET RH

  9. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH

  10. REMOVE NO. 1 GENERATOR BRACKET

  11. REMOVE CAMSHAFT TIMING PULLEY

  12. REMOVE NO. 2 TIMING BELT COVER

  13. REMOVE WATER PUMP ASSEMBLY

  14. REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

  15. REMOVE NO. 2 TIMING BELT IDLER SUB-ASSEMBLY

  16. REMOVE CRANKSHAFT TIMING PULLEY

  17. REMOVE OIL PAN SUB-ASSEMBLY

  18. REMOVE OIL STRAINER SUB-ASSEMBLY

  19. REMOVE TIMING BELT CASE SUB-ASSEMBLY

  20. REMOVE FRONT CRANKSHAFT OIL SEAL

Oil Pump -- Removal



1. REMOVE ENGINE ASSEMBLY

  1. Remove the engine (LandCruiser RM000000FYL01SX.html).



2. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Remove the 4 bolts and compressor mounting bracket.



3. REMOVE TIMING BELT

  1. Remove the timing belt (LandCruiser RM00000126J00HX.html).



4. REMOVE INJECTION PUMP ASSEMBLY

  1. Remove the injection pump (LandCruiser RM0000010YN00KX.html).



5. REMOVE WATER OUTLET HOUSING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts, outlet housing and gasket.



6. REMOVE WATER BY-PASS HOSE UNION

  1. Remove the water by-pass hose union.



7. REMOVE PUMP BRACKET


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and pump bracket.



8. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET RH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and engine mounting bracket.



9. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and engine mounting bracket.



10. REMOVE NO. 1 GENERATOR BRACKET


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and No. 1 generator bracket.



11. REMOVE CAMSHAFT TIMING PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Using the crankshaft pulley bolt, turn the crankshaft 90° counterclockwise and align the timing mark of the crankshaft timing pulley with the protrusion of the timing belt case.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    		Turn
    *1
    		Timing Mark
    *2
    		Protrusion
    HINT:
    Set the No. 1 cylinder to 90° BTDC/compression to avoid interference with the piston top and valve head.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Using SST, loosen the pulley bolt.

    SST
    09960-10010(09962-01000,09963-01000)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Using SST, separate the timing pulley from the camshaft.

    SST
    09950-50013(09951-05010,09952-05010,09953-05010,09954-05021)

  1. Remove the pulley bolt and timing pulley.

  1. Remove the timing pulley woodruff key.



12. REMOVE NO. 2 TIMING BELT COVER

  1. Remove the 4 bolts and timing belt cover.



13. REMOVE WATER PUMP ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 6 bolts and tension spring bracket.

  1. Remove the water pump and gasket.



14. REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

  1. Remove the 2 bolts (A and B).



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Loosen the bolt (C), and remove the No. 1 timing belt idler.



15. REMOVE NO. 2 TIMING BELT IDLER SUB-ASSEMBLY

  1. Remove the bolt, No. 2 timing belt idler and spacer.



16. REMOVE CRANKSHAFT TIMING PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Using a screwdriver, remove the crankshaft timing pulley.

    SST
    09950-50013(09951-05010,09952-05010,09953-05010,09953-05020,09954-05010)
    HINT:
    If the timing pulley cannot be removed by using a screwdriver, remove it with SST.


17. REMOVE OIL PAN SUB-ASSEMBLY

  1. Remove the 16 bolts and 2 nuts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Insert the blade of an oil pan seal cutter between the oil pan and cylinder block, cut off the applied sealer and remove the oil pan.

    NOTICE:
    1. Do not use an oil pan seal cutter for the timing belt case side and rear oil seal retainer.
    2. Be careful not to damage the oil pan flange.


18. REMOVE OIL STRAINER SUB-ASSEMBLY

  1. Remove the 2 bolts, 2 nuts, oil strainer and gasket.



19. REMOVE TIMING BELT CASE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Lubrication.Lubrication System.Oil Pump Removal

  1. Remove the 5 bolts, timing belt case and gasket.



20. REMOVE FRONT CRANKSHAFT OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Using a screwdriver, pry out the oil seal.

    NOTICE:
    Tape the screwdriver tip before use.