Exhaust Pipe Installation

Using a vernier caliper, measure the free length of the compression spring.

Minimum free length:

41.5 mm (1.63 in.)

Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the exhaust manifold.

NOTICE:

1. Be sure to install the gasket so that it faces the correct direction.
   
2. Do not reuse the gasket.
   
3. Do not damage the gasket.
   
4. When connecting the front exhaust pipe assembly, do not push in the gasket with the front exhaust pipe assembly.
   

Connect the front exhaust pipe assembly to the exhaust pipe support.

Install the front exhaust pipe assembly to the exhaust manifold with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.

Torque:

43 N*m{438 kgf*cm, 32 ft.*lbf}

Using SST, install the heated oxygen sensor.

SST

09224-00011

Torque:

Specified tightening torque:

44 N*m{449 kgf*cm, 32 ft.*lbf}

HINT:

1. Make sure SST and the wrench are connected in a straight line.
   
2. Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (LandCruiser RM000003YMD00TX.html).
   
3. When using SST (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 38 N*m (384 kgf*cm, 28 ft.*lbf)
   

Attach the wire harness clamp.

Connect the heated oxygen sensor connector.

Using SST, install the air fuel ratio sensor.

SST

09224-00011

Torque:

Specified tightening torque:

44 N*m{449 kgf*cm, 32 ft.*lbf}

HINT:

1. Make sure SST and the wrench are connected in a straight line.
   
2. Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (LandCruiser RM000003YMD00TX.html).
   
3. When using SST (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 38 N*m (384 kgf*cm, 28 ft.*lbf)
   

Attach the wire harness clamp.

Connect the air fuel ratio sensor connector.

Install a new gasket.

Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.

Install the center exhaust pipe assembly to the front exhaust pipe assembly with the 2 bolts. Alternately tighten the bolts in several passes.

Torque:

48 N*m{489 kgf*cm, 35 ft.*lbf}

Install a new gasket.

Connect the tailpipe assembly to the exhaust pipe support.

Install the tailpipe assembly to the center exhaust pipe assembly with the 2 bolts. Alternately tighten the bolts in several passes.

Torque:

48 N*m{489 kgf*cm, 35 ft.*lbf}