Exhaust Manifold Installation

Install a new gasket to the cylinder head.

HINT:

Be sure to install a new gasket in the correct direction as shown in the illustration.

Install the exhaust manifold with the 6 bolts and 2 new nuts. Uniformly tighten the bolts and nuts in several steps.

Torque:

52 N*m{530 kgf*cm, 38 ft.*lbf}

Install the insulator with the 3 bolts.

Torque:

for bolt A:

18 N*m{185 kgf*cm, 13 ft.*lbf}

for bolt B:

19 N*m{195 kgf*cm, 14 ft.*lbf}

Apply clean engine oil to a new O-ring.

Install the O-ring to the guide.

Install the guide with the 2 bolts.

Torque:

18 N*m{185 kgf*cm, 13 ft.*lbf}

Install the oil level dipstick to the guide.

Install a new gasket and the front exhaust pipe to the exhaust manifold with 3 new nuts.

Torque:

54 N*m{554 kgf*cm, 40 ft.*lbf}

Install the No. 1 exhaust pipe support bracket with the 2 bolts.

Torque:

71 N*m{724 kgf*cm, 52 ft.*lbf}

Install the clamp with the bolt.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

Install the intake pipe with the 2 bolts.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Tighten the intake pipe clamp.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Insert the hinge part of the air cleaner cap and hose into the air cleaner case, and then attach the 4 hook clamps.

Connect the air cleaner cap sub-assembly with the clamp.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Attach the wire harness clamp.

Connect the 2 clamps and connector.

Install the frame seal with the 5 clips.

Install the apron seal with the 5 clips.