Air Switching Valve Installation


  1. INSTALL AIR SWITCHING VALVE ASSEMBLY

  2. INSTALL NO. 4 INTAKE PIPE

  3. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

  4. CONNECT NO. 1 AIR INJECTION SYSTEM HOSE

  5. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH

  6. INSTALL AIR CLEANER CASE

  7. INSTALL AIR CLEANER AND HOSE

Air Switching Valve -- Installation



1. INSTALL AIR SWITCHING VALVE ASSEMBLY
  1. Set the No. 1 exhaust manifold heat insulator in place.

  1. Install the air switching valve with 2 new nuts.

    Torque:
    26 N*m{265 kgf*cm, 19 ft.*lbf}
  1. Connect the connector.

  1. Connect the vacuum hose.



2. INSTALL NO. 4 INTAKE PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Emission Control.Emission Control System.Air Switching Valve  Installation
  1. Install 2 new gaskets and the No. 4 intake pipe with 4 new nuts in the order shown in the illustration. Tighten the nuts labeled 1 and 3 to the torque specification again.

    Torque:
    26 N*m{265 kgf*cm, 19 ft.*lbf}
  1. Check that the nuts are tightened to the torque specification.



3. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
  1. Install the No. 1 exhaust manifold heat insulator with the 5 bolts.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


4. CONNECT NO. 1 AIR INJECTION SYSTEM HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Emission Control.Emission Control System.Air Switching Valve  Installation
  1. Connect the No. 1 air injection system hose so that its paint mark aligns with the rib of the air switching valve as shown in the illustration.

    Text in Illustration
    *a
    Upper
    *b
    RH Side
    *c
    Rib
    *d
    Paint Mark
    HINT:
    1. Make sure the paint mark of the No. 1 air injection system hose is facing upward.
    2. Make sure the direction of the hose clamp is as shown in the illustration.


5. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH
  1. Install the front No. 1 fender apron to frame seal with the 5 clips.



6. INSTALL AIR CLEANER CASE
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}
  1. Install the air cleaner filter element sub-assembly.



7. INSTALL AIR CLEANER AND HOSE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Emission Control.Emission Control System.Air Switching Valve  Installation
  1. Install the air cleaner hose and align its matchmark with the matchmark of the intake air connector as shown in the illustration.

    Text in Illustration
    *a
    Upper Side
    *b
    Front
    *c
    Matchmark
  1. Tighten the hose clamp.

    NOTICE:
    Check that the air cleaner hose is securely installed.
  1. Attach the 4 clamps.

  1. Connect the mass air flow meter connector and attach the 3 clamps.