Fuel Pump (For 5 Door) -- Reassembly |
- NOTICE:
- Do not disconnect the hoses indicated in the illustration.
| *A | for Single Tank Type | *B | for Double Tank Type |
- HINT:
- Perform "Inspection After Repairs" after replacing the fuel pump (LandCruiser RM000004NJC03XX.html).
| 1. INSTALL FUEL PUMP |
- HINT:
- Perform "Inspection After Repairs" after replacing the fuel pump (LandCruiser RM000004NJC03XX.html).
Connect the fuel pump wire harness connector to the fuel pump.
Apply a light coat of gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump.
Text in Illustration *1 Fuel Pump Spacer *a O-Ring
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Attach the 5 claws to the claw holes to install the fuel pump to the fuel filter case.
Text in Illustration *1 Fuel Filter Case
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| 2. INSTALL NO. 1 FUEL SUCTION SUPPORT |
Install the No. 1 fuel suction support and attach the 2 claws.
| 3. INSTALL NO. 1 FUEL SUB-TANK (for Single Tank Type) |
Attach the 2 claws to the claw holes to install the No. 1 fuel sub-tank.
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Attach the 3 claws to the claw holes.
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Install the tube part to the No. 1 fuel sub-tank.
Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the No. 1 fuel sub-tank.
Connect the jet pump to the No. 1 fuel sub-tank.
Text in Illustration *1 Jet Pump
Attach the fuel pump wire harness clamp.
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Connect the fuel pump connector.
| 4. INSTALL NO. 1 FUEL SUB-TANK (for Double Tank Type) |
Attach the 2 claws to the claw holes to install the No. 1 fuel sub-tank.
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Attach the 3 claws to the claw holes.
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Apply a light coat of gasoline to a new O-ring. Then install the O-ring to the jet pump B.
Text in Illustration *1 Jet Pump A *2 Jet Pump B
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Connect the jet pump A and attach the 2 claws.
Connect the jet pump labeled B to the No. 1 fuel sub-tank.
Attach the claw on the end of the tube to the claw hole.
Text in Illustration *1 Jet Pump A *2 Jet Pump B
Connect the jet pump labeled A to the No. 1 fuel sub-tank.
Attach the fuel pump wire harness clamp.
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Connect the fuel pump connector.
| 5. INSTALL FUEL SENDER GAUGE ASSEMBLY (for Single Tank Type) |
Set the fuel sender gauge assembly on the No. 1 fuel sub-tank. Then slide the fuel sender gauge assembly downward to install it.
Text in Illustration *1 No. 1 Fuel Sub-Tank 
Slide
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Connect the fuel sender gauge assembly connector.
| 6. INSTALL FUEL SENDER GAUGE ASSEMBLY (for Double Tank Type) |
Set the fuel sender gauge assembly on the No. 1 fuel sub-tank. Then slide the fuel sender gauge assembly downward to install it.
Text in Illustration *1 No. 1 Fuel Sub-tank Slide
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Connect the fuel sender gauge assembly connector.