Fuel Injection Pump Reassembly


  1. INSTALL DELIVERY VALVE HOLDER

  2. INSTALL DISTRIBUTIVE HEAD PLUG

  3. INSTALL TIMING CONTROL VALVE

  4. INSTALL FUEL FILTER TO INJECTION PUMP FUEL PIPE

  5. INSTALL NO. 4 NOZZLE LEAKAGE PIPE

Fuel Injection Pump -- Reassembly



1. INSTALL DELIVERY VALVE HOLDER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Fuel.Fuel System.Fuel Injection Pump  Reassembly
  1. Install 4 new gaskets and the 4 valves to the distributive head.

  1. Install the 4 springs to the 4 delivery valve holders.

  1. Using SST, install the delivery holders.

    SST
    09260-54012(09269-54020)
    Torque:
    59 N*m{600 kgf*cm, 43 ft.*lbf}


2. INSTALL DISTRIBUTIVE HEAD PLUG


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Fuel.Fuel System.Fuel Injection Pump  Reassembly
  1. Install a new O-ring to the distributive head plug.

  1. Using SST, install the head plug.

    SST
    09260-54012(09262-54010)
    Torque:
    88 N*m{900 kgf*cm, 65 ft.*lbf}


3. INSTALL TIMING CONTROL VALVE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Fuel.Fuel System.Fuel Injection Pump  Reassembly
  1. Using a 5 mm hexagon wrench, install the timing control valve with the 2 bolts.

    Text in Illustration
    *1
    5 mm Hexagon Wrench


4. INSTALL FUEL FILTER TO INJECTION PUMP FUEL PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Install a new washer and the hollow screw.

    Torque:
    37 N*m{375 kgf*cm, 27 ft.*lbf}
  1. Install 2 new washers and the fuel pipe with the cap nut.

    Torque:
    27 N*m{271 kgf*cm, 20 ft.*lbf}
  1. Install the wiring bracket with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


5. INSTALL NO. 4 NOZZLE LEAKAGE PIPE
  1. Install 2 new washers and the nozzle leakage pipe with the overflow screw.

    Torque:
    27 N*m{271 kgf*cm, 20 ft.*lbf}