Fuel Injection Pump Disassembly


  1. MOUNT INJECTION PUMP

  2. REMOVE NO. 4 NOZZLE LEAKAGE PIPE

  3. REMOVE FUEL FILTER TO INJECTION PUMP FUEL PIPE

  4. REMOVE TIMING CONTROL VALVE

  5. REMOVE DISTRIBUTIVE HEAD PLUG

  6. REMOVE DELIVERY VALVE

Fuel Injection Pump -- Disassembly



1. MOUNT INJECTION PUMP


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Fuel.Fuel System.Fuel Injection Pump Disassembly

  1. Mount the injection pump on SST.

    SST
    09241-76022
    09245-54010


2. REMOVE NO. 4 NOZZLE LEAKAGE PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the overflow screw, nozzle leakage pipe and 2 washers.

  1. Remove the bolt and wiring bracket.



3. REMOVE FUEL FILTER TO INJECTION PUMP FUEL PIPE

  1. Remove the cap nut, fuel pipe and 2 washers.

  1. Remove the fuel inlet hollow screw and washer.



4. REMOVE TIMING CONTROL VALVE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Fuel.Fuel System.Fuel Injection Pump Disassembly

  1. Using a 5 mm hexagon wrench, remove the 2 bolts and timing control valve.

    Text in Illustration
    *1
    		5 mm Hexagon Wrench


5. REMOVE DISTRIBUTIVE HEAD PLUG


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Fuel.Fuel System.Fuel Injection Pump Disassembly

  1. Using SST, remove the distributive head plug.

    SST
    09260-54012(09262-54010)

  1. Remove the O-ring.



6. REMOVE DELIVERY VALVE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.5L-E Fuel.Fuel System.Fuel Injection Pump Disassembly

  1. Using SST, remove the 4 delivery valve holders and 4 springs.

    SST
    09260-54012(09269-54020)

  1. Remove the 4 delivery valves and 4 gaskets.

    HINT:
    Arrange the delivery valves, springs and holders in the order they were removed.
    NOTICE:
    Do not touch the sliding surfaces of the delivery valve with your hand.