Fuel Filter (For Cylinder Block Side) Replacement


  1. REMOVE VACUUM SWITCHING VALVE SUB-ASSEMBLY (for Engine Mounting)

  2. REMOVE FUEL FILTER CAP WITH ELEMENT

  3. INSTALL FUEL FILTER CAP WITH ELEMENT

  4. INSTALL VACUUM SWITCHING VALVE SUB-ASSEMBLY (for Engine Mounting)

Fuel Filter (For Cylinder Block Side) -- Replacement


HINT:
When replacing the fuel filter cap with element, clean the fuel filter assembly and remove dirt completely.


1. REMOVE VACUUM SWITCHING VALVE SUB-ASSEMBLY (for Engine Mounting)
(LandCruiser RM00000175900OX.html)


2. REMOVE FUEL FILTER CAP WITH ELEMENT


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the crankshaft position sensor connector and remove the bolt.

  1. Detach the 2 clamps and disconnect the engine wire.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the union bolt and gasket, disconnect the No. 4 fuel pipe sub-assembly from the fuel filter assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 fuel pipe clamps from the No. 3 fuel pipe and fuel filter assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the union bolt and gasket, disconnect the No. 3 fuel pipe from the fuel filter assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Loosen the 4 screws.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 nuts and disconnect the fuel filter assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 4 screws and fuel filter cap with element from the fuel filter assembly.

    HINT:
    Use a container to catch the draining diesel fuel.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the O-ring from the fuel filter assembly.



3. INSTALL FUEL FILTER CAP WITH ELEMENT
  1. Clean the fuel filter assembly and remove dirt completely.

  1. Apply a light coat of diesel fuel to a new O-ring.

  1. Install the O-ring to the fuel filter assembly.

  1. Install a new fuel filter element with cap to the fuel filter assembly with the 4 screws.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
  1. Connect the fuel filter assembly with the 2 nuts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}
  1. Install the No. 3 fuel pipe and a new gasket to the fuel filter assembly with the union bolt.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Fuel.Fuel System.Fuel Filter (For Cylinder Block Side)  Replacement
  1. Install the 2 fuel pipe clamps to the fuel filter assembly and No. 3 fuel pipe.

    Text in Illustration
    *a
    Paint Mark
    *b
    0 to 2 mm (0 to 0.0787 in.)
    NOTICE:
    Be careful that the fuel pipe clamp and No. 4 fuel pipe sub-assembly do not interfere with each other.
    HINT:
    Make sure the fuel pipe clamp is oriented as shown in the illustration.
  1. Install the No. 4 fuel pipe sub-assembly and a new gasket to the fuel filter assembly with the union bolt.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}
  1. Connect the crankshaft position sensor connector.

  1. Attach the 2 clamps and connect the engine wire with the bolt.

    Torque:
    13 N*m{131 kgf*cm, 9 ft.*lbf}


4. INSTALL VACUUM SWITCHING VALVE SUB-ASSEMBLY (for Engine Mounting)
(LandCruiser RM00000175700OX.html)