Fuel Pump (For Double Tank Type) Reassembly


  1. INSTALL FUEL MAIN VALVE ASSEMBLY

  2. INSTALL FUEL PUMP

  3. INSTALL NO. 1 FUEL SUB-TANK

  4. INSTALL FUEL SENDER GAUGE ASSEMBLY

Fuel Pump (For Double Tank Type) -- Reassembly



NOTICE:
Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
Do not disconnect the hoses indicated in the illustration.
HINT:
for Automatic Transmission:
Perform "Inspection After Repairs" after replacing the fuel pump (LandCruiser RM000004NJC03SX.html).


1. INSTALL FUEL MAIN VALVE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Apply a light coat of gasoline to 2 new O-rings and install the O-ring to the fuel main valve.

    Text in Illustration
    *1
    New O-Ring
  1. Install the fuel main valve to the fuel filter case.

    NOTICE:
    Make sure the O-rings are not cut or pinched during installation.


2. INSTALL FUEL PUMP
HINT:
for Automatic Transmission:
Perform "Inspection After Repairs" after replacing the fuel pump (LandCruiser RM000004NJC03SX.html).
  1. Connect the fuel pump wire harness connector to the fuel pump.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Apply a light coat of gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump.

    Text in Illustration
    *1
    New O-Ring
    *2
    Fuel Pump Spacer


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Attach the 5 claws to the claw holes to install the fuel pump to the fuel filter case.

    Text in Illustration
    *1
    Fuel Filter Case


3. INSTALL NO. 1 FUEL SUB-TANK


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Attach the 3 claws to the claw holes to install the No. 1 fuel sub-tank.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Attach the 3 claws to the claw holes.



  1. Connect the jet pump labeled B to the No. 1 fuel sub-tank.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
    1. Attach the claw on the end of the tube to the claw hole.

      Text in Illustration
      *1
      Jet Pump A
      *2
      Jet Pump B
  1. Connect the jet pump labeled A to the No. 1 fuel sub-tank.

  1. Connect the fuel pump connector.



4. INSTALL FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Set the fuel sender gauge assembly on the fuel sub-tank. Then slide the fuel sender gauge assembly downward to install it.

    Text in Illustration
    *1
    Fuel Sub-tank
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Slide
  1. Connect the fuel sender gauge connector.