Fuel Pump (For Double Tank Type) Disassembly


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

  2. REMOVE NO. 1 FUEL SUB-TANK

  3. REMOVE FUEL PUMP

  4. REMOVE FUEL MAIN VALVE ASSEMBLY

Fuel Pump (For Double Tank Type) -- Disassembly



NOTICE:
Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
Do not disconnect the hoses indicated in the illustration.


1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the fuel sender gauge connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Disassembly
  1. Press down on the fuel sender gauge claw labeled A. Then slide the fuel sender gauge assembly upward to remove it.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Press down
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Slide


2. REMOVE NO. 1 FUEL SUB-TANK


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Disconnect the fuel pump connector.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Disassembly
  1. Disconnect the jet pump labeled A from the No. 1 fuel sub-tank.

    Text in Illustration
    *1
    Jet Pump A
    *2
    Jet Pump B
  1. Disconnect the jet pump labeled B from the No. 1 fuel sub-tank.

    1. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

      HINT:
      Tape the screwdriver tip before use.
      NOTICE:
      Do not damage the No. 1 fuel sub-tank.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a screwdriver, detach the 3 claws from the claw holes.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a screwdriver, detach the 3 claws from the claw holes.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the No. 1 fuel sub-tank.


3. REMOVE FUEL PUMP


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Disassembly
  1. Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.

    Text in Illustration
    *1
    Fuel Filter Case
    HINT:
    Tape the screwdriver tip before use.
  1. Disconnect the fuel pump wire harness connector from the fuel pump to remove it.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Disassembly
  1. Remove the O-ring and fuel pump spacer from the fuel pump.

    Text in Illustration
    *1
    O-Ring
    *2
    Fuel Pump Spacer


4. REMOVE FUEL MAIN VALVE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Disassembly
  1. Remove the fuel main valve from the fuel filter case.

    Text in Illustration
    *1
    Fuel Filter Case
    *2
    O-Ring
  1. Remove the 2 O-rings from the fuel main valve.