Cylinder Block -- Replacement |
| 1. REPLACE TIGHT PLUG |
- NOTICE:
- If coolant leaks from the tight plug or the plug is corroded, replace it.
| *a | Right Side | *b | Rear Side |
| *c | Left Side | *d | Stops |
Apply adhesive to new tight plugs.
- Adhesive:
- Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Install the tight plugs as shown in the illustration.
Using SST, tap in the 2 tight plugs labeled A.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)
Using SST, tap in the 4 tight plugs labeled B.
- SST
- 09950-60010(09951-00350)
09950-70010(09951-07100)
Using SST, tap in the tight plug labeled C.
- SST
- 09950-60010(09951-00500)
09950-70010(09951-07100)
| 2. REPLACE STRAIGHT PIN |
- NOTICE:
- It is not necessary to remove a straight pin unless it is being replaced.
Install the straight pins as shown in the illustration.
Text in Illustration *a Rear Side *b Until Pin Stops
| 3. REPLACE RING PIN |
- NOTICE:
- It is not necessary to remove a ring pin unless it is being replaced.
Install the ring pins as shown in the illustration.
Text in Illustration *a Front Side *b Cylinder Head Side *c Rear Side *d Until Pin Stops
| 4. REPLACE CONNECTING ROD SMALL END BUSH |
Using SST and a press, press out the bushing.
- SST
- 09222-54011(09222-03016,09222-03026,09222-03021)
 |
Using a round file, lightly file off any roughness from the small end of the connecting rod.
 |
Attach a new bush to SST with the ball of SST inside the oil hole of the bush.
- SST
- 09222-54011(09222-03021)
Text in Illustration *1 Oil Hole *2 Ball
 |
Align the oil holes of the bush and connecting rod.
Text in Illustration *1 Oil Hole
 |
Using SST and a press, press in the bush.
- SST
- 09222-54011(09222-03016,09222-03026,09222-03021)
Text in Illustration *1 Bush
 |
Using a pin hole grinder, hone the bush to obtain the clearance between the bush and piston pin.
 |
Check the piston pin fit at normal room temperature.
Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.
