Crankshaft Position Sensor Installation


  1. INSTALL CRANKSHAFT POSITION SENSOR

  2. INSTALL CRANKSHAFT POSITION SENSOR HARNESS BRACKET

  3. INSTALL CONNECTING WIRE

  4. CONNECT VACUUM SWITCHING VALVE SUB-ASSEMBLY

  5. INSTALL NO. 5 CYLINDER BLOCK INSULATOR

  6. INSTALL NO. 1 CYLINDER BLOCK INSULATOR

  7. INSTALL REAR END PLATE

  8. INSTALL FLYWHEEL SUB-ASSEMBLY

  9. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)

  10. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)

  11. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)

  12. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)

Crankshaft Position Sensor -- Installation



1. INSTALL CRANKSHAFT POSITION SENSOR
  1. Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

  1. Install the crankshaft position sensor with the bolt to the rear oil seal retainer.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
    NOTICE:
    1. When reusing the crankshaft position sensor, check the O-ring.
    2. Make sure that the O-ring is not cracked or jammed when installing to the rear oil seal retainer.
    3. Replace with a new part if it is dropped or if it receives a strong impact.


2. INSTALL CRANKSHAFT POSITION SENSOR HARNESS BRACKET
  1. Install the crankshaft position sensor harness bracket with the bolt to the cylinder block sub-assembly.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


3. INSTALL CONNECTING WIRE
  1. Connect the 2 connectors and clamp and install the connecting wire.



4. CONNECT VACUUM SWITCHING VALVE SUB-ASSEMBLY
  1. Connect the vacuum switching valve sub-assembly with the bolt and nut.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


5. INSTALL NO. 5 CYLINDER BLOCK INSULATOR
  1. Install the No. 5 cylinder block insulator to the cylinder block sub-assembly.



6. INSTALL NO. 1 CYLINDER BLOCK INSULATOR
  1. Install the No. 1 cylinder block insulator to the cylinder block sub-assembly.



7. INSTALL REAR END PLATE
  1. Install the rear end plate to the cylinder block sub-assembly with the bolt.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


8. INSTALL FLYWHEEL SUB-ASSEMBLY
  1. Clean the bolts and their holes.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Engine Control.Ecd System.Crankshaft Position Sensor  Installation
  1. Using SST, hold the crankshaft pulley.

    SST
    09213-58014
    09330-00021
  1. for Manual Transmission:
    Install the flywheel sub-assembly to the crankshaft with 8 new bolts.

    Torque:
    178 N*m{1815 kgf*cm, 131 ft.*lbf}
    NOTICE:
    Do not start the engine for at least 1 hour after installation.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Engine Control.Ecd System.Crankshaft Position Sensor  Installation
  1. for Automatic Transmission:
    Install the flywheel sub-assembly, the pump impeller drive plate and the rear drive plate spacer to the crankshaft with the 8 bolts.

    NOTICE:
    1. Align either hole in the pump impeller drive plate and either hole in the rear drive plate spacer with the knock pin of the flywheel sub-assembly, and then install the flywheel sub-assembly, the pump impeller drive plate and the rear drive plate spacer to the crankshaft.
    2. Do not start the engine for at least 1 hour after installation.
    HINT:
    As the rear drive plate spacer and pump impeller drive plate are not reversible, be sure to install them in the direction shown in the illustration.
    Text in Illustration
    *1
    Flywheel Sub-assembly
    *2
    Pump Impeller Drive Plate
    *3
    Rear Drive Plate Spacer
    *a
    Engine Side
    *b
    Transmission Side


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Engine Control.Ecd System.Crankshaft Position Sensor  Installation
  1. for Automatic Transmission:
    Install and uniformly tighten and tighten the 8 bolts in several steps in the sequence shown in the illustration.

    Torque:
    178 N*m{1815 kgf*cm, 131 ft.*lbf}
  1. w/o Viscous Heater:
    Install the crankshaft pulley cover to the crankshaft pulley with the 4 bolts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}
  1. w/ Viscous Heater:
    Install the crankshaft pulley cover and viscous heater crankshaft pulley to the crankshaft pulley with the 4 bolts.

    Torque:
    25 N*m{250 kgf*cm, 18 ft.*lbf}


9. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Engine Control.Ecd System.Crankshaft Position Sensor  Installation
  1. Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel to install the clutch disc.

    SST
    09301-00110
    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Flywheel Side
    NOTICE:
    Be sure to install the clutch disc so that it is facing in the correct direction.


10. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gd-Ftv Engine Control.Ecd System.Crankshaft Position Sensor  Installation
  1. Align the matchmarks on the clutch cover and flywheel.

    Text in Illustration
    *a
    Matchmark
  1. Tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.

    SST
    09301-00110
    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}
    HINT:
    Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.


11. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
(LandCruiser RM0000013F4023X.html)


12. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
(LandCruiser RM00000178Q015X.html)