Back Door Reassembly

When using a new bolt:

1. Clean the threaded portion on the vehicle body with a non-residue solvent.
   

When reusing a bolt:

1. Clean the threaded portion on the vehicle body and bolt with a non-residue solvent.
   

2. Apply adhesive to the threads of the bolt.
   

   Adhesive:

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
   

Install the back door stay with the 4 bolts.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

CAUTION:

Install the back door stay while holding the back door.

Install the back door lower stopper with the bolt.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}

Install 2 new back door panel cushions.

Clean the vehicle body surface.

1. Using a heat light, heat the vehicle body surface.
   

2. Remove the double-sided tape from the vehicle body.
   

3. Wipe off any tape adhesive residue with cleaner.
   

Install a new back door glass channel.

1. Using a heat light, heat the vehicle body.
   

2. Remove the peeling paper from the face of a new back door glass channel.
   

   HINT:

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

3. Install the back door glass channel.
   

   HINT:

   Press the back door glass channel firmly to install it.

4. Install the 2 clips.
   

Attach the 2 claws to install the rear washer nozzle.

Connect the hose.

Attach the 4 clips to install the rear spoiler.

Install the 3 nuts.

Torque:

7.8 N*m{80 kgf*cm, 69 in.*lbf}

Install the 2 grommets.

Connect the connector and attach the clamp.

Attach the 4 claws to install the No. 2 back door service hole cover.

Apply MP grease to the entire inner surface of the wiper motor grommet.

HINT:

Make sure that grease is applied so that the grooves in the grommet are filled with grease, but not so that the hole of the grommet becomes clogged with grease.

Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

Install the wiper motor with the 3 bolts.

Torque:

8.3 N*m{85 kgf*cm, 73 in.*lbf}

Connect the connector.

Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

Clean the wiper pivot serration with a wire brush.

Install the arm and blade with the nut. Make sure that the arm and blade comes to the position shown in the illustration.

Torque:

8.4 N*m{86 kgf*cm, 74 in.*lbf}

HINT:

1. Hold down the arm hinge by hand while tightening the nut.
   
2. Install the arm and blade so that the rear wiper blade is aligned with the ceramic line.
   

   Text in Illustration

   *1	Ceramic Line

Operate the rear wiper while spraying water or washer fluid on the glass. Ensure that there is no interference between the blade and pillar.

Close the wiper arm head cap.

Attach the rear light assembly LH with the claw and pin.

Install the 2 nuts to install the rear light assembly LH.

Connect the connector.

Attach the 2 clips to install the back door outside garnish.

w/ Rear View Monitor System:
Install the nut.

w/o Rear View Monitor System:
Install the 3 nuts.

Install the rear television camera assembly with the 2 nuts.

Connect the connector.

Install the back door outside handle with the 2 nuts.

Temporarily install the back door lock assembly with the 3 bolts.

Tighten the bolts in the order shown in the illustration.

Torque:

15 N*m{153 kgf*cm, 11 ft.*lbf}

Attach the back door lock cable assembly.

Connect the clamp and connect the connector.

Attach the 16 clips to install the back door trim board.

Attach the 4 claws to install the door pull handle.