Front Door Installation

Install the clip indicated by the arrow in the illustration.

Attach the 33 clips and install the weatherstrip.

Install the door check to the door panel with the 2 bolts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf} for bolt A

HINT:

Install the door check so that the rivet head is facing upward.

Apply adhesive to the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the door check to the body panel with the bolt.

Torque:

30 N*m{306 kgf*cm, 22 ft.*lbf} for bolt C

Attach the 2 claws to install the pad.

Attach the 2 claws to install the pad.

Install the front door lock open rod.

Using a T30 "TORX" socket, install the frame with the screw.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

Pull and hold the bellcrank lever of the frame as shown in the illustration.

Install the handle by pushing it in the direction of the arrows in the illustration.

NOTICE:

If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.

Install a new door lock wire harness packing.

NOTICE:

1. When reinstalling the door lock, always use new packing.
   
2. Do not allow grease or dirt to contaminate the gap between the door panel and packing.
   
3. Old or damaged packing cannot effectively protect against water, which can damage the door lock.
   

Install the control rod into the door lock, and then set it to the door panel.

NOTICE:

Make sure that the rod is securely engaged with the lock.

Apply adhesive to the threads of the 3 screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Using a T30 "TORX" socket, install the door lock with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect the door lock connector.

Using a T30 "TORX" socket, install the cover (with the door key cylinder installed) with the screw.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

Install the hole plug.

Install the frame with the 2 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Using a T25 "TORX" driver, install the motor with the 3 screws.

Torque:

5.4 N*m{55 kgf*cm, 49 in.*lbf}

Apply MP grease to the sliding and rotating areas of the window regulator.

NOTICE:

Do not apply grease to the spring of the window regulator.

Install the regulator with the 6 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

NOTICE:

Be careful not to drop the window regulator as it may become damaged.

Connect the window regulator connector.

Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

NOTICE:

Be careful not to damage the glass.

Install the door glass to the window regulator with the 2 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Attach the claws to install the weatherstrip.

HINT:

Confirm that the moulding is firmly installed.

Install the mirror with the 3 nuts.

Torque:

8.0 N*m{82 kgf*cm, 71 ft.*lbf}

Connect the connector labeled A.

Apply new butyl tape to the door as shown in the illustration.

Install a new service hole cover.

HINT:

1. When installing the service hole cover, pull out the links and connectors through the service hole cover.
   
2. There should be no wrinkles or folds after attaching the service hole cover.
   
3. After attaching the service hole cover, check the sealing quality.
   

Install the 2 grommets.

Install the bracket with the 2 screws.

Move the inside handle in the direction indicated by the arrow in the illustration to install the inside handle.

Connect the 2 cables to the inside handle.

Using an air riveter or hand riveter, install the speaker with 3 new rivets.

NOTICE:

1. Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
   


2. Confirm that the rivets are seated properly against the speaker.
   Do not tilt the riveter when installing the rivet to the speaker.
   Do not leave any space between the rivet head and speaker.
   


3. Do not leave any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.
   

Connect the connector.

Attach the 7 claws to install the weatherstrip inner.

Install the trim board.

1. Attach the 8 clips to install the trim board.
   

Install the screw and clip.

for Passenger side:
Attach the 2 claws and install the window regulator switch to the base panel.

for Driver side:

1. Install the window regulator master switch to the base panel.
   

2. Install the 3 screws.
   

Connect the switch connector.

Attach the clip and 5 claws to install the panel together with the window regulator master switch.

Install the pull handle with the screw.

Attach the 2 clips to install the garnish.

Check the SRS warning light (Toyota Fortuner RM000000YVX004X.html).