Windshield Glass Installation

Apply Primer G to the glass where the spacers will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Install 2 new spacers onto the glass as shown in the illustration.

Standard measurement:

Area	Specified Condition
a	7.7 mm (0.303 in.)
b	40.0 mm (1.575 in.)

Install 2 new stoppers to the vehicle body as shown in the illustration.

Apply Primer G to the glass where the glass adhesive dams will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the spacer area A as shown in the illustration.

Standard measurement:

Area	Specified Condition
a	7.0 mm (0.276 in.)

Position the glass.

1. Using suction cups, place the glass in the correct position.
   

2. Check that the entire contact surface of the glass rim is perfectly even.
   

3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
   

   HINT:

   1. Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      
   2. When reusing the glass, check and correct the matchmark positions.
      

   NOTICE:

   Check that the stoppers are attached to the vehicle body correctly.

4. Using suction cups, remove the glass.
   

Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not apply primer to the adhesive.
   
3. Throw away any leftover primer.
   
4. Do not apply too much primer.
   

Using a brush or sponge, apply Primer G to the contact surface of the glass.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of the cartridge nozzle as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage time frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
   





3. Apply adhesive to the glass as shown in the illustration.
   
   

   
   
   
   

   Standard measurement:

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	3.0 mm (0.118 in.)
   d	18.3 mm (0.720 in.)

Install the glass to the vehicle body.

1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
   

2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
   

   NOTICE:

   1. Check that the stoppers are attached to the vehicle body correctly.
      
   2. Check that the vehicle body and glass have a small gap between them.
      

3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
   

Using a brush or sponge, apply Primer G to the glass where a new moulding will be installed.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Align the moulding's marks with glass notches and install the moulding before the adhesive dries.

NOTICE:

Do not drive the vehicle for the amount of time written in the table below.

Minimum time:

Temperature	Minimum time prior to driving vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

Attach the 5 claws and install the louver.

Attach the 4 claws and install the louver.

Attach the 9 clips and install the seal.

Stop the wiper motor at the automatic stop position.

Clean the wiper arm serration with a round file or equivalent.

Clean the wiper pivot serration with a wire brush.

Install the arm and blade with the nut. Make sure that the arm and blade comes to the position shown in the illustration.

Torque:

19.6 N*m{200 kgf*cm, 14 ft.*lbf}

HINT:

Hold down the arm hinge with your hand while tightening the nut.

Operate the front wipers while spraying water or washer fluid on the windshield. Ensure that there is no interference between the blades and pillar.

Stop the wiper motor at the automatic stop position.

Clean the wiper arm serration with a round file or equivalent.

Clean the wiper pivot serration with a wire brush.

Install the arm and blade with the nut. Make sure that the arm and blade comes to the position shown in the illustration.

Torque:

19.6 N*m{200 kgf*cm, 14 ft.*lbf}

HINT:

Hold down the arm hinge with your hand while tightening the nut.

Install the 2 caps.

Install the 6 packings to the roof headlining.

Align the wire harness to the markings, and then install the wire harness with tape.

NOTICE:

Attach the roof wire harness securely.

Install the headlining with the 9 clips.

Install the assist grip with the 2 screws.

Attach the 4 claws to install the 2 assist grip plugs.

Attach the 2 claws to install the holder.

Install the screw.

Install the visor with the 2 screws.

Install the visor with the 2 screws.

Connect the light connector.

Install the room light with the 2 screws.

Attach the 4 claws to install the lens

Connect the light connector.

Install the map light as shown in the illustration.

Install the 2 screws.

Attach the 2 clips and 2 claws to install the garnish.

Install the assist grip with the 2 screws.

Attach the 4 claws to install the 2 assist grip plugs.

Install the mirror in the direction of the white arrow.

Install the cover as shown in the illustration.

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.