Compressor And Magnetic Clutch (For 5L-E) Removal


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. REMOVE AIR CLEANER ASSEMBLY

  3. REMOVE DRIVE BELT

  4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  6. REMOVE COOLER COMPRESSOR ASSEMBLY

Compressor And Magnetic Clutch (For 5L-E) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start up the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. REMOVE AIR CLEANER ASSEMBLY
  1. Disconnect the IAT sensor connector.

  1. Loosen the air cleaner hose clamp.

  1. Remove the 2 bolts and air cleaner.



3. REMOVE DRIVE BELT
(Toyota Fortuner RM00000122Y002X.html)


4. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor.

  1. Remove the O-ring from the suction hose sub-assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.

  1. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


6. REMOVE COOLER COMPRESSOR ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 bolts and cooler compressor assembly.