Brake Pedal (W/ Vsc) Installation

Install the support with the 4 nuts.

Torque:

14 N*m{145 kgf*cm, 10 ft.*lbf}

for 1KD-FTV, 2KD-FTV with Manual Transmission:
Detach the connector clamp and clamp from the brake pedal support sub-assembly.

Install the bolt to the support.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Apply a light coat of lithium soap base glycol grease to the clevis pin.

Connect the push rod clevis to the brake pedal.

Install the clevis pin and a new clip.

NOTICE:

The clip must be installed as shown in the illustration.

Install the return spring.

Check the pedal height.

Pedal height from dash panel:

Model	Specified Condition
for Manual Transmission	156.9 to 166.9 mm (6.177 to 6.571 in.)
for Automatic Transmission	158.1 to 168.1 mm (6.224 to 6.618 in.)

Adjust the pedal height.

1. Disconnect the connector from the stop light switch.
   

2. Remove the switch.
   

3. Loosen the push rod clevis lock nut.
   

4. Adjust the pedal height by turning the push rod.
   

5. Tighten the lock nut.
   

   Torque:

   26 N*m{265 kgf*cm, 19 ft.*lbf}





6. Insert the switch into the adjuster until it slightly touches the pedal.
   

   NOTICE:

   Do not depress the pedal.





7. Turn the switch a quarter turn clockwise.
   

   Torque:

   1.5 N*m{15 kgf*cm, 13 in.*lbf}or less

   NOTICE:

   Do not depress the pedal.

8. Connect the connector to the switch.
   

9. Check the switch clearance.
   

   Stop light switch clearance:

   1.5 to 2.5 mm (0.059 to 0.098 in.)
   

Stop the engine. Depress the pedal several times until there is no vacuum in the booster. Then release the pedal.

Depress the pedal until resistance is felt.

Check the pedal free play by measuring the distance between the position in the previous step and the pedal's released position.

Pedal free play:

1.0 to 6.0 mm (0.0394 to 0.236 in.)

Check the switch clearance.

Stop light switch clearance:

1.5 to 2.5 mm (0.0590 to 0.0984 in.)

Release the parking brake lever. Start the engine.

Depress the pedal and check the pedal reserve distance.

1. Depress the pedal with a force of 490 N (50 kgf, 110 lbf).
   

2. Measure the distance between the pedal and dash panel shown in the illustration.
   

   Pedal reserve distance:

   89.0 mm (3.504 in.)
   

   If the distance is not as specified, troubleshoot the brake system.
   

Install the combination meter assembly (Toyota Fortuner RM000000THQ01XX.html).

for vehicles with SRS:
Check SRS warning light (Toyota Fortuner RM000000XFD0EGX.html).