Brake Actuator (W/ Abs) Installation


  1. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET

  2. FILL RESERVOIR WITH BRAKE FLUID

  3. BLEED AIR FROM BRAKE MASTER CYLINDER

  4. BLEED AIR FROM BRAKE LINE

  5. BLEED AIR FROM CLUTCH LINE (for Manual Transmission)

  6. CHECK BRAKE FLUID LEVEL IN RESERVOIR

  7. CHECK FOR BRAKE FLUID LEAKAGE

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  9. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

Brake Actuator (W/ Abs) -- Installation



1. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Install the actuator with bracket with the 3 nuts.

    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}
    NOTICE:
    Be careful not to damage the brake tubes.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Using SST, connect the 5 brake lines to the correct locations on the actuator, as shown in the illustration.

    SST
    09023-00101
    Torque:
    15.2 N*m{155 kgf*cm, 11 ft.*lbf} without SST
    14 N*m{143 kgf*cm, 10 ft.*lbf} with SST
    HINT:
    Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

  1. Connect the actuator connector.



2. FILL RESERVOIR WITH BRAKE FLUID


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
Fluid:
SAE J1703 or FMVSS No. 116 DOT 3


3. BLEED AIR FROM BRAKE MASTER CYLINDER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
HINT:
If the master cylinder has been disassembled or if the reservoir becomes empty, bleed air from the master cylinder.

  1. Using SST, disconnect the 2 brake lines from the master cylinder.

    SST
    09023-00101

  1. Slowly depress and hold the brake pedal.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Cover the outer holes with your fingers, and release the pedal.

  1. Repeat the 2 previous steps 3 or 4 times.

  1. Using SST, connect the 2 brake lines to the master cylinder.

    SST
    09023-00101
    Torque:
    15.2 N*m{155 kgf*cm, 11 ft.*lbf}without SST
    14 N*m{143 kgf*cm, 10 ft.*lbf}with SST
    HINT:
    Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).


4. BLEED AIR FROM BRAKE LINE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the bleeder plug cap.

  1. Connect a vinyl tube to the bleeder plugs.

  1. Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.

  1. When fluid stops coming out, immediately tighten the bleeder plug. Then release the pedal.

  1. Repeat the 2 previous steps until all the air in the brake fluid is gone.

  1. Tighten the bleeder plug.

    Torque:
    10.8 N*m{110 kgf*cm, 8 ft.*lbf}for front brake
    10 N*m{102 kgf*cm, 7 ft.*lbf}for rear brake

  1. Install the cap.

  1. Bleed air from the brake line for each wheel by repeating the above procedures.



5. BLEED AIR FROM CLUTCH LINE (for Manual Transmission)


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Brake Control.Brake Actuator (W/ Abs).Brake Actuator (W/ Abs) Installation

  1. Remove the bleeder plug cap.

  1. Connect a vinyl tube to the bleeder plug.

  1. Depress the clutch pedal several times, and then loosen the bleeder plug with the pedal depressed.

  1. At the point when fluid stops coming out, tighten the bleeder plug, and then release the clutch pedal.

  1. Repeat the previous 2 steps until all the air in the fluid is completely bled out.

  1. Tighten the bleeder plug.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}

  1. Install the bleeder plug cap.

  1. Check that all the air has been bled out of the clutch line.



6. CHECK BRAKE FLUID LEVEL IN RESERVOIR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Check the fluid level and add fluid if necessary.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT 3
    HINT:
    Add fluid to a level between the reservoir's MIN and MAX lines.


7. CHECK FOR BRAKE FLUID LEAKAGE


8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


9. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

  1. Check the brake actuator with the intelligent tester (Toyota Fortuner RM0000011JI003X.html).