Rear Differential Carrier Assembly Installation


  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

  3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

  4. INSTALL REAR PROPELLER SHAFT ASSEMBLY

  5. ADD DIFFERENTIAL OIL

  6. BLEED AIR FROM BRAKE LINE

  7. ADJUST PARKING BRAKE

  8. INSTALL REAR WHEEL

  9. CHECK ABS SPEED SENSOR SIGNAL

Rear Differential Carrier Assembly -- Installation



1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  1. Clean the contact surfaces of the differential carrier and axle housing.

    NOTICE:
    Be careful not to damage the installation surface.

  1. Install the differential carrier and a new gasket with the 10 nuts and washers.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}
    NOTICE:
    Be careful to install the gasket without tearing it.


2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
(Toyota Fortuner RM000000ZZT012X.html)


3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
HINT:
Use the same procedure described for the LH side.


4. INSTALL REAR PROPELLER SHAFT ASSEMBLY
(Toyota Fortuner RM000000ZZ1008X.html)


5. ADD DIFFERENTIAL OIL


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Differential.Rear Differential Carrier Assembly.Rear Differential Carrier Assembly Installation

  1. Add differential oil so that the oil level is within 5 mm (0 to 0.196 in.) from the bottom lip of the differential filler plug hole.

    NOTICE:
    1. After changing the oil, drive the vehicle, and then check the oil level again.
    2. Too much or too little oil will lead to differential problems.
    If necessary, fill the differential carrier assembly with hypoid gear oil.
    Recommended viscosity:
    Temperature
    		Viscosity
    Above -18°C (0°F)
    		SAE 90
    Below -18°C (0°F)
    		SAE 80W-90 or SAE 80W
    Standard oil grade:
    Item
    		Specified Condition
    Front differential (4WD)
    		Hypoid gear oil API GL-4 or GL-5
    Rear differential
    		Hypoid gear oil API GL-5
    Standard front differential oil capacity:
    1.40 to 1.50 liters (1.48 to 1.59 US qts., 1.23 to 1.31 Imp. qts.)
    Standard rear differential oil capacity:
    Item
    		Specified Condition
    Standard
    		3.30 to 3.40 liters (3.49 to 3.59 US qts., 2.90 to 2.99 Imp. qts.)
    w/ Differential lock
    		2.85 to 2.95 liters (3.01 to 3.12 US qts., 2.51 to 2.60 Imp. qts.)
    Made for DANA
    		2.40 to 2.50 liters (2.54 to 2.64 US qts., 2.11 to 2.20 Imp. qts.)

  1. Check for oil leakage when the oil level is low.

  1. Install a new gasket and the differential filler plug.

    Torque:
    for front differential:
    39 N*m{400 kgf*cm, 29 ft.*lbf}
    for rear differential:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


6. BLEED AIR FROM BRAKE LINE

  1. w/ VSC:
    (Toyota Fortuner RM0000010K3015X.html)

  1. w/o VSC:
    (Toyota Fortuner RM000001HJ2015X.html)



7. ADJUST PARKING BRAKE
(Toyota Fortuner RM000001HKG009X.html)


8. INSTALL REAR WHEEL
Torque:
105 N*m{1,071 kgf*cm, 77 ft.*lbf}


9. CHECK ABS SPEED SENSOR SIGNAL

  1. w/ VSC:
    (Toyota Fortuner RM000000XHT08TX.html )

  1. w/o VSC:
    (Toyota Fortuner RM00000102M00BX.html)