Front Differential Carrier Assembly Installation

Install the front No. 3 differential support with the 2 bolts.

Torque:

108 N*m{1100 kgf*cm, 80 ft.*lbf}

Install the front No. 2 mounting support with the 2 bolts.

Torque:

160 N*m{1632 kgf*cm, 118 ft.*lbf}

Install the front No. 1 mounting support with the 3 bolts.

Torque:

186 N*m{1899 kgf*cm, 137 ft.*lbf}

Support the front differential with a jack.

Install the 2 front mounting bolts and 2 nuts.

Torque:

137 N*m{1400 kgf*cm, 101 ft.*lbf}

Install the front No. 1 differential mounting nut.

Torque:

87 N*m{889 kgf*cm, 64 ft.*lbf}

Install the front differential breather tube bracket with the bolt.

Torque:

13 N*m{131 kgf*cm, 9 ft.*lbf}

Lower the jack.

Add differential oil so that the oil level is within 5 mm (0 to 0.196 in.) from the bottom lip of the differential filler plug hole.

NOTICE:

1. After changing the oil, drive the vehicle, and then check the oil level again.
   
2. Too much or too little oil will lead to differential problems.
   

Recommended viscosity:

Temperature	Viscosity
Above -18°C (0°F)	SAE 90
Below -18°C (0°F)	SAE 80W-90 or SAE 80W

Standard oil grade:

Item	Specified Condition
Front differential (4WD)	Hypoid gear oil API GL-4 or GL-5
Rear differential	Hypoid gear oil API GL-5

Standard front differential oil capacity:

1.40 to 1.50 liters (1.48 to 1.59 US qts., 1.23 to 1.31 Imp. qts.)

Standard rear differential oil capacity:

Item	Specified Condition
Standard	3.30 to 3.40 liters (3.49 to 3.59 US qts., 2.90 to 2.99 Imp. qts.)
w/ Differential lock	2.85 to 2.95 liters (3.01 to 3.12 US qts., 2.51 to 2.60 Imp. qts.)
Made for DANA	2.40 to 2.50 liters (2.54 to 2.64 US qts., 2.11 to 2.20 Imp. qts.)

Check for oil leakage when the oil level is low.

Install a new gasket and the differential filler plug.

Torque:

for front differential:

39 N*m{400 kgf*cm, 29 ft.*lbf}

for rear differential:

49 N*m{500 kgf*cm, 36 ft.*lbf}

Install the under cover with the 4 bolts.

Torque:

28 N*m{286 kgf*cm, 21 ft.*lbf}

Install the under cover with the 8 bolts.

Torque:

28 N*m{286 kgf*cm, 21 ft.*lbf}