Front Drive Shaft Assembly Disassembly


  1. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

  2. SEPARATE INBOARD JOINT BOOT

  3. REMOVE INBOARD JOINT

  4. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

  5. REMOVE OUTBOARD JOINT BOOT

  6. REMOVE HOLE SNAP RING

  7. REMOVE FRONT DRIVE SHAFT DUST COVER

  8. REMOVE FRONT AXLE HUB DUST SEAL

Front Drive Shaft Assembly -- Disassembly


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.


1. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using pliers, squeeze the hooks together as shown in the illustration and remove the large clamp.

  1. Using a side cutter, cut the small boot clamp.



2. SEPARATE INBOARD JOINT BOOT
  1. Slide the inboard joint boot toward the outboard joint.



3. REMOVE INBOARD JOINT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Drive Shaft.Front Drive Shaft Assembly.Front Drive Shaft Assembly  Disassembly
  1. Place matchmarks on the tripod, and the inboard and outboard joints.

    NOTICE:
    Do not punch the marks.
  1. Remove the inboard joint from the outboard joint.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Drive Shaft.Front Drive Shaft Assembly.Front Drive Shaft Assembly  Disassembly
  1. Using a snap ring expander, remove the snap ring.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Drive Shaft.Front Drive Shaft Assembly.Front Drive Shaft Assembly  Disassembly
  1. Place matchmarks on the outboard joint and tripod.

    NOTICE:
    Do not punch the marks.
  1. Using a brass bar and hammer, tap out the tripod from the outboard joint.

    NOTICE:
    Do not tap the rollers.


4. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP
  1. Using a side cutter, cut the boot clamps.



5. REMOVE OUTBOARD JOINT BOOT
  1. Remove the outboard joint boot from the outboard joint shaft.



6. REMOVE HOLE SNAP RING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Drive Shaft.Front Drive Shaft Assembly.Front Drive Shaft Assembly  Disassembly
  1. Using a screwdriver, pry out the snap ring.



7. REMOVE FRONT DRIVE SHAFT DUST COVER


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Drive Shaft.Front Drive Shaft Assembly.Front Drive Shaft Assembly  Disassembly
  1. Using SST and a press, press out the dust cover.

    SST
    09950-00020


8. REMOVE FRONT AXLE HUB DUST SEAL


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Drive Shaft.Front Drive Shaft Assembly.Front Drive Shaft Assembly  Disassembly
  1. Using a screwdriver and hammer, tap out the dust seal.