Rear Propeller Shaft Assembly Disassembly


  1. REMOVE REAR SLIDING SHAFT BOOT (for 4WD)

  2. REMOVE UNIVERSAL JOINT SPIDER ASSEMBLY

  3. REMOVE NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Pre-Runner)

  4. INSPECT NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Pre-Runner)

  5. INSPECT PROPELLER SHAFT AND INTERMEDIATE SHAFT

Rear Propeller Shaft Assembly -- Disassembly



1. REMOVE REAR SLIDING SHAFT BOOT (for 4WD)
  1. Place matchmarks on the propeller shaft and sleeve yoke.

  1. Using a side cutter or pliers, remove the small and large boot clamps.

  1. Disconnect the boot from the sleeve yoke.

  1. Remove the sleeve yoke, and then remove the boot from the propeller shaft.



2. REMOVE UNIVERSAL JOINT SPIDER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Place matchmarks on the flange yoke and sleeve yoke.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Pre-Runner:
    Place matchmarks on the center yoke and rear propeller shaft.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Using a brass bar and hammer, slightly tap in the spider bearing outer races.

  1. Using needle nose pliers, remove the 4 snap rings from the grooves.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Clamp the propeller shaft in a vise between aluminum plates.

  1. Using SST, push the sleeve yoke side spider bearing until: 1) the spider almost touches the sleeve yoke or propeller shaft, and 2) the spider bearing on the opposite side is partially pushed out.

    SST
    09332-25010
    HINT:
    Before installing SST, sufficiently raise the part labeled A. If part A is too low, SST may be difficult to install.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Clamp the pushed out spider bearing outer race in a vise and tap the propeller shaft to remove the spider bearing.

    NOTICE:
    Do not tap the shaft tube.
    HINT:
    Remove the spider bearing from the opposite side of the spider using the same procedure.
  1. Separate the flange yoke and spider from the propeller shaft.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Reinstall the 2 removed spider bearings to the spider and clamp the spider bearings in a vise.

  1. Using SST, push the flange yoke side spider bearing until: 1) the spider almost touches the flange yoke, and 2) the spider bearing on the opposite side is partially pushed out.

    SST
    09332-25010
    HINT:
    Before installing SST, sufficiently raise the part labeled A. If part A is too low, SST may be difficult to install.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Clamp the pushed out spider bearing outer race in a vise and tap the flange yoke to remove the spider bearing.

    HINT:
    Remove the spider bearing from the opposite side of the spider using the same procedure.
  1. Separate the spider from the flange yoke.



3. REMOVE NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Pre-Runner)


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Clamp the center yoke in a vise between aluminum plates.

  1. Using a hammer and chisel, unstake the nut and remove the nut and washer.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Place matchmarks on the intermediate shaft and center yoke.

  1. Using a brass bar and hammer, tap out the center yoke.

  1. Remove the washer and center support bearing from the intermediate shaft.



4. INSPECT NO. 1 CENTER SUPPORT BEARING ASSEMBLY (for Pre-Runner)


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. When turning the center bearing with your hand, check that it turns smoothly without catching and that there are no cracks or damage.
    If there are any defects, replace the center bearing.
    If there is any damage to the lip of the center bearing case, replace it.



5. INSPECT PROPELLER SHAFT AND INTERMEDIATE SHAFT


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Propeller Shaft.Rear Propeller Shaft Assembly.Rear Propeller Shaft Assembly  Disassembly
  1. Using a dial indicator, measure the propeller shaft and intermediate shaft runout.

    Maximum runout:
    Item
    Specified Condition
    Propeller shaft
    0.8 mm (0.031 in.)
    Intermediate shaft
    0.8 mm (0.031 in.)
    If the runout is greater than the maximum, replace the shaft.