Generator Reassembly

Using a press, press in the rotor.

Place the washer on the rotor.

Using a 17 mm socket wrench and press, slowly press in the rectifier end frame.

Install the cord clamp and 4 nuts.

Torque:

5.9 N*m{60 kgf*cm, 53 in.*lbf}

Install the 4 rubber insulators on the lead wires.

NOTICE:

Be careful to install the rubber insulators in the correct direction.

While pushing down on the rectifier holder, install it with the 4 screws.

Torque:

2.9 N*m{30 kgf*cm, 26 in.*lbf}

Install the regulator with the 3 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the seal plate.

Install the brush holder with the 2 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the brush holder cover.

Install the rear end cover and plate terminal with the bolt and 3 nuts.

Torque:

4.4 N*m{45 kgf*cm, 39 in.*lbf}for nut

3.9 N*m{40 kgf*cm, 35 in.*lbf}for bolt

Install the terminal insulator with the nut.

Torque:

4.1 N*m{42 kgf*cm, 36 in.*lbf}

Align the matchmarks and install the vacuum pump with the 4 bolts.

Torque:

7.8 N*m{80 kgf*cm, 69 in.*lbf}