Generator -- Disassembly |
1. REMOVE GENERATOR PULLEY CAP |
Using a screwdriver, remove the generator pulley cap from the generator pulley.
2. LOOSEN GENERATOR PULLEY |
Mount the generator assembly in a vise between aluminum plates.
- NOTICE:
- Do not damage the generator.
Set SST and an 8 mm bi-hexagon wrench to the pulley as shown in the illustration.
- SST
- 09820-30010
![]() |
Hold SST in place, rotate the 8 mm bi-hexagon wrench clockwise to loosen the generator pulley.
![]() |
3. REMOVE GENERATOR REAR END COVER |
Remove the 2 terminal covers by turning them counterclockwise.
![]() |
Using a 15 mm socket wrench, remove the 2 nuts from the end cover.
![]() |
Remove the screw and end cover.
4. REMOVE GENERATOR REGULATOR ASSEMBLY |
Remove the protective tower.
Remove the 3 screws and regulator assembly.
![]() |
5. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER |
Remove the 4 screws.
![]() |
Using a screwdriver, pry off the stator.
![]() |
6. REMOVE FITTING RING |
![]() |
7. REMOVE GENERATOR ROTOR ASSEMBLY |
- NOTICE:
- Do not drop the generator rotor assembly.
Remove the generator pulley.
Using a press, press out the generator rotor assembly and remove the spacer ring.
![]() |