Generator Disassembly


  1. REMOVE GENERATOR PULLEY CAP

  2. LOOSEN GENERATOR PULLEY

  3. REMOVE GENERATOR REAR END COVER

  4. REMOVE GENERATOR REGULATOR ASSEMBLY

  5. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER

  6. REMOVE FITTING RING

  7. REMOVE GENERATOR ROTOR ASSEMBLY

Generator -- Disassembly



1. REMOVE GENERATOR PULLEY CAP
  1. Using a screwdriver, remove the generator pulley cap from the generator pulley.



2. LOOSEN GENERATOR PULLEY
  1. Mount the generator assembly in a vise between aluminum plates.

    NOTICE:
    Do not damage the generator.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Charging.Generator.Generator  Disassembly
  1. Set SST and an 8 mm bi-hexagon wrench to the pulley as shown in the illustration.

    SST
    09820-30010


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.1Kd-Ftv Charging.Generator.Generator  Disassembly
  1. Hold SST in place, rotate the 8 mm bi-hexagon wrench clockwise to loosen the generator pulley.



3. REMOVE GENERATOR REAR END COVER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 2 terminal covers by turning them counterclockwise.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a 15 mm socket wrench, remove the 2 nuts from the end cover.

  1. Remove the screw and end cover.



4. REMOVE GENERATOR REGULATOR ASSEMBLY
  1. Remove the protective tower.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 3 screws and regulator assembly.



5. REMOVE GENERATOR STATOR SUB-ASSEMBLY WITH RECTIFIER


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 screws.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a screwdriver, pry off the stator.



6. REMOVE FITTING RING


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50


7. REMOVE GENERATOR ROTOR ASSEMBLY
NOTICE:
Do not drop the generator rotor assembly.
  1. Remove the generator pulley.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a press, press out the generator rotor assembly and remove the spacer ring.