Exhaust Pipe Installation


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  2. INSTALL HEATED OXYGEN SENSOR (for Unleaded Gasoline Specification Vehicle)

  3. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  4. INSTALL TAILPIPE ASSEMBLY

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. CHECK FOR EXHAUST GAS LEAKS

Exhaust Pipe -- Installation



1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    40 mm (1.57 in.)
    If the length is less than the minimum, replace the compression spring.
  1. Install the front pipe to the pipe support.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Install a new gasket to the exhaust manifold.

    HINT:
    Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and exhaust manifold are properly fit.
    NOTICE:
    1. Be careful with the installation direction of the gasket.
    2. Do not reuse the gasket.
    3. To ensure a proper seal, do not use the front pipe to force the gasket onto the exhaust manifold.
  1. Install the front pipe with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


2. INSTALL HEATED OXYGEN SENSOR (for Unleaded Gasoline Specification Vehicle)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Using SST, install the sensor.

    SST
    09224-00010
    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}for use with SST
    44 N*m{449 kgf*cm, 32 ft.*lbf}for use without SST
    HINT:
    1. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    2. Make sure SST and wrench are connected in a straight line.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.2Tr-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Attach the 3 wire clamps to the vehicle body.

  1. Connect the sensor connector.



3. INSTALL CENTER EXHAUST PIPE ASSEMBLY
  1. Install the center pipe to the 3 pipe supports.

  1. Install a new gasket and the center pipe to the front pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    NOTICE:
    Do not reuse the gasket.


4. INSTALL TAILPIPE ASSEMBLY
  1. Install the tailpipe to the pipe support.

  1. Install a new gasket and the tailpipe to the center pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}
    NOTICE:
    Do not reuse the gasket.


5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


6. CHECK FOR EXHAUST GAS LEAKS
If gas is leaking, tighten the problem areas to stop the leak. Replace damaged parts as necessary.