Intercooler Removal


  1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

  2. REMOVE INTAKE AIR TEMPERATURE SENSOR

  3. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR

  4. REMOVE INTERCOOLER ASSEMBLY

Intercooler -- Removal



1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 3 bolts, 2 cap nuts and No. 1 engine cover.

    Text in Illustration
    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
    		Cap Nut


2. REMOVE INTAKE AIR TEMPERATURE SENSOR


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Disconnect the intake air temperature sensor connector.

  1. Using a 22 mm deep socket wrench, remove the intake air temperature sensor.

    HINT:
    Replace the intake air temperature sensor if it is deformed, cracked or malfunctioning. It is not necessary to replace the intake air temperature sensor each time the intercooler is replaced.


3. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Detach the 2 clamps and disconnect the manifold absolute pressure sensor connector.

  1. Disconnect the vacuum hose.

  1. Remove the 2 bolts and manifold absolute pressure sensor sensor.



4. REMOVE INTERCOOLER ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Loosen the 2 hose clamps of the No. 1 air hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Loosen the 2 hose clamps of the No. 2 air hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 4 bolts and intercooler.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

  1. Remove the 4 bolts, intake air connector and gasket.